Terex Bid-Well 4800 Manual Download Page 1

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01/01/08 (2008)

BID-WELL CORPORATION

CONCRETE PAVING MACHINE

SERIAL NO.

When ordering parts or when consulting the

Bid-Well Service Department

ALWAYS KNOW your MACHINE SERIAL NuMBER

BID-WELL

A Terex Company

CANTON, SD 57013

TEL: 605-987-2603 • FAX: 605-987-2605

Summary of Contents for Bid-Well 4800

Page 1: ...RATION i CONCRETE PAVING MACHINE SERIAL NO When ordering parts or when consulting the Bid Well Service Department ALWAYS KNOW your Machine Serial Number BID WELL A Terex Company CANTON SD 57013 TEL 60...

Page 2: ...Selector Control 7 Carriage Speed Control 8 Machine Travel Direction Control 9 Machine Travel Speed Control 10 Carriage On Off Valve 11 Roller Direction Control 12 Automatic Roller Reversing Control...

Page 3: ...9 4 OPERATOR QUALIFICATION 1 10 5 GENERAL SAFETY PRECAUTIONS 1 11 1 12 6 SAFETY DECAL IDENTIFICATION 1 12 1 16 When ordering parts or when consulting the Bid Well Service Department ALWAYS KNOW your...

Page 4: ...NOTES PAGE 1 2 SECTION I MODEL 4800 2008...

Page 5: ...nual BID WELL shall have no liability for loss of use or for any inciden tal or consequential damages such as but not limited to loss of profits loss of use of other equipment improper performance of...

Page 6: ...roller reversing or non roller reversing Automatic cushioned paving carriage travel reversal Adjustable Drag Pan and Texturing Drag Dual patented Rota Vibe Carriage Travel Speed 0 to 120 Ft per Minut...

Page 7: ...dths and variable width pours E Maximum Frame Clearance above Screed Rail 47 In 119 38 Cm F Minimum Frame Clearance above Screed Rail 15 In 38 10 Cm G Frame Clearance above Finished Concrete 37 In 93...

Page 8: ...GE ACCESSORIES 4 OPERATOR WEIGHT 4 TOTAL WEIGHTS LBS LBS PER WHEEL LBS PER WHEEL DEAD LOADS TOTAL WEIGHT IDLER END POWER UNIT END LBS LBS PER WHEEL LBS PER WHEEL BASIC MACHINE WEIGHT 5762 8 720 720 EX...

Page 9: ...421 Kg 12 Ft Section Without Leg Rail 820 lbs 372 Kg 15 Ft Section With Leg Rail 1131 lbs 513 Kg 15 Ft Section Without Leg Rail 995 lbs 451 Kg 18 Ft Section With Leg Rail 1270 lbs 576 Kg 18 Ft Sectio...

Page 10: ...artment Weight Transfer of Power Units with Diesel and Gasoline Engines The graphs below list the additional weight that the Power Unit adds to the wheel load on the Power Unit End of the machine Grap...

Page 11: ...200 lbs has been used as an estimate for a typical operator If your operator is heavier than 200 lbs enter the appropriate weight If other people other than the operator are required to be on the mac...

Page 12: ...rmine these conditions Operators and operator trainees should have normal depth perception field of vision reaction time manual dexterity coordination and no tendencies to dizziness or similar charact...

Page 13: ...oled work shoes safety glasses and any other protective gear that is warranted by the work environment 5 Keep work area organized and clean Wipe up oil spills of any kind Keep tools and parts off floo...

Page 14: ...S 1 Keep all sparks and flames away from battery as gas given off by electrolyte is explosive 2 If you come in contact with battery electrolyte solution wash off immediately 3 Always disconnect the ba...

Page 15: ...WER UNIT CONSOLE 20 08034 POWER UNIT CONSOLE PAVING CARRIAGE 20 08079 POWER UNIT CONSOLE 20 08081 20 08218 CONTROL CONSOLE CONTROL CONSOLE 20 07012 POWER UNIT CONSOLE 20 08032 POWER UNIT CONSOLE PAVIN...

Page 16: ...0 08038 POWER UNIT CONSOLE PAVING CARRIAGE 20 08036 POWER UNIT CONSOLE PAVING CARRIAGE 20 09999 FUEL TANKS 20 08134 HYDRAULIC TANKS 20 08043 HYDRAULIC TANKS 20 08125 ENGINE CONTROL PANELS 20 08039 FUE...

Page 17: ...L 4800 2008 SECTION I PAGE 1 15 DECALS 20 08550 POWER UNIT PAVING CARRIAGE 20 08458 POWER UNIT FRAME 20 08262 POWER UNIT FRAME 20 08548 HYDRAULIC PUMPS 20 08512 POWER UNIT FRAME 20 08513 POWER UNIT FR...

Page 18: ...EL 4800 2008 DECALS 20 07007 LOWER UPPER CARRIAGE 20 08110 LOWER CARRIAGE 20 08056 LOWER CARRIAGE 20 08062 20 08279 UPPER CARRIAGE 20 08046 ROTA VIBE 20 08123 CONTROL CONSOLE 20 08330 LOWER CARRIAGE 2...

Page 19: ...GE SPEED CONTROL 2 5 4 MACHINE TRAVEL DIRECTION CONTROL 2 5 5 MACHINE TRAVEL SPEED CONTROL 2 5 6 CARRIAGE ON OFF VALVE 2 5 7 CARRIAGE ROLLER DIRECTION CONTROLS 2 5 2 6 8 AUTOMATIC ROLLER REVERSING CON...

Page 20: ...PAGE 2 2 SECTION II MODEL 4800 2008 NOTES...

Page 21: ...uipped with a 12 volt electric starting system All power functions are hydraulically driven The stationary Power Unit drives the Bogie Travel Wheels and the Carriage Travel Speed and Direction 3 Pavin...

Page 22: ...e position CAUTION When the Carriage Directional Control is manually HELD in either direction the carriage will continue to travel if 1 the Power Selector Control is in the Pave position 2 the Machine...

Page 23: ...Travel position 4 When the Machine Travel Speed Control is eased off of the 0 position the machine will start to move Automatic Mode 1 The Carriage Speed Control should be off the 0 position The highe...

Page 24: ...ocated on the Rota Vibe frame Controls the vibration speed of the Rota Vibe The vibration frequency ranges from 0 to 5000 VPMS See Figure 5 10 Carriage Lift Control Located on the Rota Vibe frame Rais...

Page 25: ...N MAINTENANCE MODEL 4800 When ordering parts or when consulting the Bid Well Service Department ALWAYS KNOW your Machine Serial Number BID WELL A Terex Company CANTON SD 57013 TEL 605 987 2603 FAX 605...

Page 26: ...DJUSTING CROWN 3 12 3 13 14 ADJUSTING CHAIN TENSION 3 13 3 14 15 dry run 3 14 16 pre pour inspection 3 14 PAVing procedures 1 roller and drag pan adjustment 3 14 3 15 2 ROLLER ROTATION 3 16 3 SUPER EL...

Page 27: ...not con nected block the carriage to prevent rolling CAUTION Do not allow the weight of the machine to rest on the carriage or the paveing rollers Damage to the carriage or the paving rollers could r...

Page 28: ...age so that the machine or carriage weight does not set on the paving rollers Cut two 4 x 4 wood blocks approximately 3 feet long Place the blocks under the end panels of the carriage and nail them to...

Page 29: ...the frame with the frame clamps The paving carriage should be removed from the ma chine when towing long distances For transporting the machine around the job site the carriage can stay with the mach...

Page 30: ...ving forms must have a good solid sub base to sit on to keep the paving forms from sinking Bid Well recom mends metal forms made especially to carry the weight of the paver The Bid Well Paver will be...

Page 31: ...rame as straight as possible When attaching the inserts together it is suggested that you lubricate the crown bolts If the deck or slab has a crown assemble the machine so that an insert hinge will be...

Page 32: ...and the counter clockwise auger onto the left hand shaft Tighten auger hardware and mount the auger guard assembly See Figure 14 Turn the auger adjusting crank and set the augers 1 8 to 1 4 above the...

Page 33: ...e cotter pin in the pivot nut WARNING Do Not Use Piano Wire It could result in serious injury Run the stringline along the carriage rail to the eyebolt on the drive frame end of the machine Pull and t...

Page 34: ...ge See Figure 20 21 Do not remove the bolts Using a tape or carpenters rule measure down from the stringline to the top of the straight edge At this point the distance is arbitrary but must be the sam...

Page 35: ...lers are vertically adjustable from 1 2 inch above concrete grade to 3 4 inch below concrete grade The depth of penetration can vary ac cording to job requirements Pitching the front end of the roller...

Page 36: ...2 inches or until the rod spring shifts the reversing valve Lock the reversing paddle in place by tightening the set screw Move the carriage to the opposite direction rever sal point and repeat the p...

Page 37: ...d the carriage travel shaft Dimension A B is the same at each chain Adjust the side thrust rollers to keep the carriage square To determine the amount of chain sag needed move the carriage to one end...

Page 38: ...eed to be made it is usually done by adjustments in the screed pipe 17 PRE POUR INSPECTION Thoroughly inspect the machine before pouring concrete For best performance lubricate all moving parts Be sur...

Page 39: ...enough increase the length of the burlap so that it hangs down more Figure 30 Figure 31 NOTE If the drag pan H Frame is to high or the chains are hooked too tight the pan will have a tendency to hop...

Page 40: ...ers can rotate in the same direction either clockwise or counter clockwise or they can rotate in opposite directions See Figure 32 At the beginning of a pour it is recommended that you rotate the roll...

Page 41: ...B x L C Extra in Degrees Rail to Rail Length Length 15 1 04 x Length 5 Ft 20 1 06 x Length 5 1 2 Ft 25 1 10 x Length 6 1 2 Ft 30 1 15 x Length 7 Ft 35 1 22 x Length 8 Ft 40 1 31 x Length 9 Ft 45 1 41...

Page 42: ...th Crown Review the project specifications and requirements When determining machine lengths for skewed decks with a crown remember all lengths start with the crown line See Figure 38 Contact the Bid...

Page 43: ...ND CARRIAGE ROLLERS DIRECTION OF POUR DIRECTION OF POUR IS IMPORTANT IF DECK HAS SUPER ELEVATION NORMAL PROCEDURE IS TO FINISH FROM LOW SIDE OF DECK TO HIGH SIDE OF DECK FINISH FROM LEAD END OF MACHIN...

Page 44: ...r carriage frame and mount the skew bar tubes at the locations marked Base 6 Install the carriage wheel mounts onto the skew bar tubes at the bolt holes that match the angle determined by your job spe...

Page 45: ...g rollers are mounted on the lower carriage turntable and can be turned to any angle for finishing skewed decks To skew the paving rollers follow the steps below 1 Mechanically disconnect the skew cyl...

Page 46: ...ed with hand vibrators The setup time the time it takes for the film or latex skin to form on the surface is 10 to 15 minutes with a normal slump of 4 1 2 to 7 inches It is important that the finish i...

Page 47: ...Oil Reservoir 1 Inspect Dextron II AFT Add hydraulic oil if necessary Engine Crankcase 1 Inspect See Engines Add oil if necessary Legs and Travel Bogies Check Power Leg Screws 4 Lubricate NLGI 2 Lith...

Page 48: ...will require more frequent service Gasoline up to 10 ethyl alcohol 90 unleaded gasoline by volume is approved as a fuel by Kohler engines Other gasoline alcohol blends are not approved MethylTertiary...

Page 49: ...s replaced Before paving or transporting the machine secure all hoses to keep them away from sharp edges and moving parts Before connecting hoses clean the quick discon nects and fittings CONTROLLER A...

Page 50: ...reverse direction is not completely shifted Adjustable Linkage Assembly and the machine will continue to Use the formula provided with travel Figure 2 ADJUSTABLE LINKAGE ADJUSTMENT CHECK 1 Using a ta...

Page 51: ...carriage does not slow but goes in and out too fast during travel reversal the cam arm needs to be adjusted The cam arm is provided with a slot to fine tune the car riage travel shift speed See Figure...

Page 52: ...e or slab on the drag pan weight usually concrete from the edge pan The pan is not being pulled straight Adjust and hook the chains to the pan so that all the chains are hooked the same number of link...

Page 53: ...end or rear spool stop is unscrew Clean oil from clevis end threads travel drive motor when carriage ing from reversing valve spool Assemble and loctite travels in one direction Travel in return direc...

Page 54: ...h the MV1 and MV2 Cartridge Valves Replace both Cartridges Reversing Mode and will not go into are stuck and not shifiting Auto Reversing Mode after shifting the selector handle to Auto Revers ing Mod...

Page 55: ...SECTION IV STANDARD PARTS BOOK MODEL 4800 When ordering parts or when consulting the Bid Well Service Department ALWAYS KNOW your Machine Serial Number BID WELL A TEREX Company CANTON SD 57013 TEL 60...

Page 56: ...NOTES PAGE 4 2 SECTION IV MODEL 4800 2008...

Page 57: ...4 35 1 Driver Bogie Wheel Assembly 4 32 4 33 2 Idler Bogie Wheel Assembly 4 34 4 35 3 Optional Bogie Wheels Screed Chairs Pipe 4 34 4 35 POWER UNIT ASSEMBLY 4 36 4 51 1 Gasoline Engine Pump Battery 4...

Page 58: ...Pump 4 64 4 65 4 Diesel Engine and Pump 4 66 4 67 5 Shift Mechanism 4 66 4 67 6 Fuel Tank 4 68 4 69 7 Hydraulic Tank 4 68 4 69 8 Carriage On Off Mechanism 4 68 4 69 9 Carriage Shift Paddle Assembly 4...

Page 59: ...truss Assembly 4 6 4 13 manual crown adjustor 4 14 4 15 FRAME END ASSEMBLY 4 16 4 19 dual chain controller 4 20 4 25 LEG ASSEMBLY 4 26 4 31 4 FT BOGIE WHEEL ASSEMBLY 4 32 4 35 POWER UNIT ASSEMBLY 4 3...

Page 60: ...TH LEG RAIL NOT SHOWN BRC 2008 D 1 8 CAST HINGE INSERT WITHOUT LEG RAIL NOT SHOWN 112095 1 8 5 CAST HINGE INSERT WITH LEG RAIL 106187 1 7 CAST HINGE INSERT WITH LEG RAIL NOT SHOWN 4 BRC 2006 DL 1 6 CA...

Page 61: ...A TEREX COMPANY CANTON SD 57013 USA MODEL 4800 2008 SECTION IV PAGE 4 7 GROUP 1 1 2 3 4 5...

Page 62: ...2 4 CAST HINGE INSERT SIDE WITHOUT LEG RAIL 48 10400 L 2 3 CAST HINGE INSERT SIDE WITH LEG RAIL 48 10400 2 3 CAST HINGE INSERT SIDE WITHOUT LEG RAIL 48 15059 2 2 CAST HINGE INSERT SIDE WITHOUT LEG RA...

Page 63: ...D 57013 USA MODEL 4800 2008 SECTION IV PAGE 4 9 GROUP 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 23 23 24 25 26 27 28 29 30 29 28 28 29 30 29 28 31 31 32 32 33 33 34 34 32 33 34 35...

Page 64: ...WASHER 3 8 QTY 18 102574 15 102572 12 115984 10 9 8 1 2 8 7 6 5 4 3 8 26 41 22006 12 HEX NUT 3 8 16 UNC QTY 18 102574 15 102572 12 115984 10 9 8 1 2 8 7 6 5 4 3 8 27 34 06800 2 CROWN ADJUSTER SCREW 28...

Page 65: ...D 57013 USA MODEL 4800 2008 SECTION IV PAGE 4 11 GROUP 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 23 23 24 25 26 27 28 29 30 29 28 28 29 30 29 28 31 31 32 32 33 33 34 34 32 33 34 35...

Page 66: ...SHER 3 8 QTY 18 17 15 12 10 4 9 8 5 8 7 6 5 4 3 2 1 5 1 2 41 22006 4 HEX NUT 3 8 16 UNC QTY 18 17 15 12 10 4 9 8 5 8 7 6 5 4 3 2 1 5 1 2 43 RF 15601 4 RF SHIPPING CLAMP ASSY FIELD REPLACEMENT HOSE 12...

Page 67: ...D 57013 USA MODEL 4800 2008 SECTION IV PAGE 4 13 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 23 23 24 25 26 27 28 29 30 29 28 28 29 30 29 28 31 31 32 32 33 33 34 34 32 33 34 35 36 37 3...

Page 68: ...CKET 1 1 4 BORE 11 39 25630 2 POWER TRANSFER SPROCKET 1 1 4 BORE 12 101387 1 ROLLER CHAIN 2050 143 RIVET LINKS LONG 37 02051 3 LINK 2050 CHAIN CONNECTING SPRING CLIP 13 41 71220 2 KEY 1 4 SQ X 1 1 4 1...

Page 69: ...A TEREX COMPANY CANTON SD 57013 USA MODEL 4800 2008 SECTION IV PAGE 4 15 GROUP 1 1 2 3 3 4 5 4 6 6 4 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27...

Page 70: ...4 6 41 11010 4 LOCKWASHER 5 8 7 41 22010 4 HEX NUT 5 8 11 UNC 8 48 12250 1 IDLER INSERT 9 41 60410 8 BOLT 3 8 16 UNC X 1 1 4 10 41 11006 8 LOCKWASHER 3 8 11 41 22006 8 HEX NUT 3 8 16 UNC 12 14 30216...

Page 71: ...A TEREX COMPANY CANTON SD 57013 USA MODEL 4800 2008 SECTION IV PAGE 4 17 GROUP 1 1 2 2 3 4 3 4 5 6 7 8 9 10 11 12 12 12 12 13 13 14 14 16 15 15 16 16 16 17 18 18 19 19 20 20...

Page 72: ...00151 1 50 DOUBLE CHAIN LINK 26 31 30419 1 HYDRAULIC MOTOR CARRIAGE TRAVEL 11 20810 2 STRAIGHT ADAPTER 8MJ 10MB 107536 2 HOSE ASSY 1 2 X 39 27 117905 1 HYD MOTOR MOUNTING PLATE 28 41 11006 1 LOCKWASH...

Page 73: ...ANY CANTON SD 57013 USA MODEL 4800 2008 SECTION IV PAGE 4 19 GROUP 1 1 3 4 5 6 7 8 2 9 9 9 11 12 14 17 9 18 24 24 25 9 9 9 10 11 13 17 17 26 27 15 16 28 29 22 23 19 20 21 22 30 31 32 33 34 35 36 37 38...

Page 74: ...210 4 EXPANSION PIN 1 4 X 1 1 4 16 101059 2 REVERSING LUG 17 112796 2 REVERSING LUG PIN 18 41 60614 2 BOLT 1 2 13 UNC X 1 3 4 19 41 22008 2 HEX NUT 1 2 13 UNC 20 32 00360 1 PLASTIC WEAR BLOCK 21 41 36...

Page 75: ...4 21 GROUP 1 1 2 2 3 4 5 6 7 8 9 10 11 11 12 13 14 14 15 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 30 29 32 33 34 34 35 35 35 35 36 36 37 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 5...

Page 76: ...6 18 UNC 53 41 50308 1 OVERCENTER CLEVIS PIN 54 41 51010 3 COTTER PIN 1 8 X 1 1 4 55 RF 40702 1 OVERCENTER PIVOT PIN 56 41 23006 3 JAM NUT 3 8 16 UNC 57 41 10005 2 FLAT WASHER 3 8 58 RF 40703 1 OUTER...

Page 77: ...4 23 GROUP 1 1 2 2 3 4 5 6 7 8 9 10 11 11 12 13 14 14 15 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 30 29 32 33 34 34 35 35 35 35 36 36 37 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 5...

Page 78: ...ALE 11 55506 3 QUICK DISCONNECT DUST CAP 6 11 55533 3 QUICK DISCONNECT 1 2 FEMALE 11 55501 3 QUICK DISCONNECT DUST PLUG 7 108082 3 HOSE ASSY 1 2 X 180 8 31 50240 1 CARRIAGE REVERSING VALVE 9 107538 3...

Page 79: ...25 GROUP 1 EX IN CF IN V2 V1 C2 C1 CARRIAGE TRAVEL MOTOR EX POWER SELECTOR B TRAVEL HOLDING VALVE TRAVEL CONTROL VALVE A REVERSING VALVE B A B HYDRAULIC TANK C POWER SELECTOR A 4 1 2 5 6 7 9 2 3 5 6 7...

Page 80: ...3 4 10 UNC X 2 7 41 34620 2 SCREW SQ HD SET 1 2 X 2 1 2 8 41 23008 2 JAM NUT 1 2 13 UNC 9 RF 10253 4 6 OUTER LEG CLAMP 10 41 60620 10 BOLT 1 2 13 UNC X 2 1 2 11 41 11008 10 LOCKWASHER 1 2 12 41 22008...

Page 81: ...A TEREX COMPANY CANTON SD 57013 USA MODEL 4800 2008 SECTION IV PAGE 4 27 1 2 3 4 5 6 7 8 9 9 10 11 12 13 14 16 13 14 15 17 18 19 20 20 21 19 10 10 GROUP 1...

Page 82: ...KWASHER 3 8 12 40 10934 1 O RING 34 13 RF 13480 1 1 1 4 LEG SCREW GREASE SLEEVE 41 33303 2 SET SCREW 5 16 X 3 8 14 14 10524 1 THRUST BEARING 1 15 11 80010 1 90 DEGREE ELBOW GREASE FITTING 16 11 80032...

Page 83: ...A TEREX COMPANY CANTON SD 57013 USA MODEL 4800 2008 SECTION IV PAGE 4 29 GROUP 1 4 2 3 1 5 6 7 8 9 10 11 12 13 14 15 16 17 17 16 18 19 6 20 21 22 23 24 25 26...

Page 84: ...3 UNC X 2 1 2 5 41 11008 4 LOCKWASHER 1 2 6 41 22008 4 HEX NUT 1 2 13 UNC 7 41 34612 2 SCREW 1 2 13 UNC X 1 1 2 SQ HD 8 41 23008 2 JAM NUT 1 2 13 UNC 9 37 05020 1 CHAIN 3 FT 10 28 00950 2 S HOOK 6 11...

Page 85: ...ER STUB BRACE 4 28 01102 1 3 4 TURNBUCKLE 5 41 23012 2 JAM NUT 3 4 10 UNC 6 RF 15436 1 6 LEG TURNBUCKLE CLAMP END 7 RF 10253 2 6 OUTER LEG CLAMP 8 41 60620 4 BOLT 1 2 13 UNC X 2 1 2 9 41 61108 4 LOCKW...

Page 86: ...2 MALE 22 11 55533 2 QUICK DISCONNECT 1 2 FEMALE 11 55501 2 QUICK DISCONNECT DUST PLUG 1 2 FEMALE 23 107277 2 HOSE ASSY 1 2 X 492 IDLER END 24 107743 2 HOSE ASSY 1 2 X 300 CONTROLLER END 25 RF 10900...

Page 87: ...A TO CONSOLE MACHINE DIRECTION VALVE A TO CONSOLE MACHINE DIRECTION VALVE B BOGIE MOTOR IDLER END BOGIE MOTOR DRIVE END 17 17 24 22 21 20 20 21 22 24 23 22 21 20 20 21 22 23 4 5 6 17 See Hydraulic Ab...

Page 88: ...REMOVABLE FLANGES 4 RF 10883 1 3 1 2 CAST FLAT DRIVE WHEEL WITH SPLIT FLANGES ASSY RF 10884 1 3 1 2 CAST FLAT IDLER WHEEL WITH SPLIT FLANGES ASSY RF 10891 1 2 1 2 POLYURETHANE DRIVE WHEEL WITH SPLIT...

Page 89: ...X COMPANY CANTON SD 57013 USA MODEL 4800 2008 SECTION IV PAGE 4 35 GROUP 1 1 4 3 4 2 5 8 9 10 11 6 6 7 7 OPTIONAL BOGIE WHEELS IDLER BOGIE WHEEL ASSEMBLY OPTIONAL SCREED CHAIRS 1 2 3 4 5 6 7 8 9 9 10...

Page 90: ...4 LOCKNUT 3 8 16 UNC 7 41 60414 4 BOLT 3 8 16 UNC X 1 3 4 8 41 24006 4 LOCK NUT 3 8 16 UNC 9 31 10503 1 HYDRAULIC PUMP POWER UNIT 31 10522 1 HYDRAULIC PUMP ACCESSORY PUMP 10 11 20813 1 STRAIGHT ADAPT...

Page 91: ...A TEREX COMPANY CANTON SD 57013 USA MODEL 4800 2008 SECTION IV PAGE 4 37 GROUP 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23...

Page 92: ...NUT 5 16 18 UNC 15 117229 1 THROTTLE BRACKET 16 15060 1 THROTTLE CABLE 112100 1 CHOKE CABLE CLAMP 24 00079 2 1 THROTTLE LEVER CLEVIS 24 00079 3 1 THROTTLE CLEVIS PIN 16 116836 1 ANTI FREEZE OVERFLOW T...

Page 93: ...A TEREX COMPANY CANTON SD 57013 USA MODEL 4800 2008 SECTION IV PAGE 4 39 GROUP 1 1 2 2 3 3 4 4 5 5 6 6 7 4 4 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30...

Page 94: ...16 UNC 13 28 00408 1 FILLER BREATHER CAP 14 28 00410 1 ACCESS COVER 15 26 32299 1 IN TANK HYDRAULIC FILTER 16 26 32295 1 IN TANK HYDRAULIC GAUGE 40 00012 1 GASKET 17 26 00039 1 SUMP STRAINER 2 18 11...

Page 95: ...A TEREX COMPANY CANTON SD 57013 USA MODEL 4800 2008 SECTION IV PAGE 4 41 GROUP 1 1 2 3 4 5 6 7 8 9 10 19 18 17 13 14 15 16 12 11 20 20 22 23 24 25 26 27 28 29 30 31 32 33 34 21...

Page 96: ...5 8 ID 16 41 10007 2 FLAT WASHER 7 16 17 41 25008 1 LOCK NUT 1 2 X 13 UNC 18 28 00802 1 CLEVIS 5 16 19 109309 2 CONTROL CABLE SADDLE WELDMENT 20 16 00132 1 CONTROL CABLE 132 LG 21 116778 2 POLY TANK...

Page 97: ...TON SD 57013 USA MODEL 4800 2008 SECTION IV PAGE 4 43 1 2 3 4 5 6 7 8 9 7 8 10 7 8 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 31 32 33 34 GROUP 1 GASOLINE TANK ENGINE ENGINE DIESEL FUEL TANK 26 26 2...

Page 98: ...117054 2 POWER UNIT HANDRAIL 2 117208 4 GATE HANDRAIL 1604 4 HANDRAIL GRIP 3 109978 4 WING BOLT 4 117055 1 HARNESS TIE OFF PLATE 5 45 20060 1 BUCKET SEAT 6 117958 1 SEAT TOP PLATE 7 41 60406 4 BOLT 3...

Page 99: ...A TEREX COMPANY CANTON SD 57013 USA MODEL 4800 2008 SECTION IV PAGE 4 45 GROUP 1 3 3 1 2 2 4 5 6 7 8 9 10 11...

Page 100: ...20810 1 STRAIGHT ADAPTER 8MJ 10MB 9 31 54210 1 CHECK VALVE 10 11 20930 1 TEE ADAPTER 8MJ 10MB 8MJ 11 107465 1 HOSE ASSY 1 2 X 32 12 110433 2 HOSE ASSY 1 2 X 144 CONTROLLER A B 13 107548 1 HOSE ASSY 1...

Page 101: ...YDRAULIC TANK COUNTERBALANCE VALVE TO IDLER BOGIE MOTOR 3 TO DRIVE BOGIE MOTOR 2 C TO CONTROLLER REVERSING VALVE TO IDLER BOGIE MOTOR 4 EX CF IN AUXILIARY DRIVE BOGIE MOTOR 1 AUXILIARY DRIVE IDLER MOT...

Page 102: ...107743 2 HOSE ASSY 1 2 X 300 11 20803 6 BULKHEAD ADAPTER 8MJ 8MJ 41 12012 6 FLAT WASHER 3 4 SAE 38 11 55533 2 QUICK DISCONNECT FEMALE 1 2 11 55501 2 QUICK DISCONNECT PLUG 1 2 39 11 55535 2 QUICK DISCO...

Page 103: ...YDRAULIC TANK COUNTERBALANCE VALVE TO IDLER BOGIE MOTOR 3 TO DRIVE BOGIE MOTOR 2 C TO CONTROLLER REVERSING VALVE TO IDLER BOGIE MOTOR 4 EX CF IN AUXILIARY DRIVE BOGIE MOTOR 1 AUXILIARY DRIVE IDLER MOT...

Page 104: ...OK UP 5 22 03176 7 WIRE 16 GA WHITE HOOK UP 6 22 01413 1 CONNECTOR 16 14 GA PIGGYBACK 7 22 02004 6 RING TONGUE 1 16GA 14GA 8 22 00424 2 2 PIN WEATHER PACK RECEPTACLE 22 00405 4 WEATHER PACK PIN 22 004...

Page 105: ...1 GROUP 1 10 11 WHITE FUEL SENDER WHITE NEG WHITE NEG BLACK POS GLOW PLUG AC CLUSTER TEMP OIL PRES IGNITION 6 FT CONNECTOR CABLE ENGINE HARNESS HOUR METER ALT S FUEL GAUGE WHITE 16GA RED 16GA BLACK PO...

Page 106: ...ITEM PART NUMBER QTY DESCRIPTION A TEREX COMPANY CANTON SD 57013 USA PAGE 4 52 SECTION IV MODEL 4800 2008...

Page 107: ...CARRIAGE LIFT ASSEMBLY 4 58 4 59 LOWER CARRIAGE HYDRAULIC 4 60 4 61 CARRIAGE LIFT HYDRAULIC 4 62 4 63 UPPER CARRIAGE ASSEMBLY 4 64 4 69 UPPER CARRIAGE HYDRAULIC 4 70 4 73 ROTA VIBE Assembly 4 74 4 77...

Page 108: ...T LH DIESEL 14 41 60410 12 BOLT 3 8 16 UNC X 1 1 4 15 41 11006 12 LOCKWASHER 3 8 16 41 10006 12 FLAT WASHER 3 8 17 41 25306 12 CLIP LOCKNUT 18 31 30414 4 PAVING ROLLER AUGER MOTOR GASOLINE 31 30589 4...

Page 109: ...008 SECTION IV PAGE 4 55 GROUP 2 1 2 3 4 5 5 6 6 7 8 8 8 9 9 9 10 10 10 11 12 12 13 14 15 16 17 18 18 18 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 34 35 36 37 38 38 39 40 41 42 43 44 44...

Page 110: ...T LH WITH 11 1 2 ROTA VIBE 114907 1 AUGER 8 4 TURN RH 12 EXTENDED WITH 15 ROTA VIBE 114908 1 AUGER 8 4 TURN LH 12 EXTENDED WITH 15 ROTA VIBE RF 14794 1 AUGER 8 5 TURN EXT AUGER RH WITH 15 ROTA VIBE RF...

Page 111: ...GROUP 2 10 9 8 7 6 5 4 3 2 1 EXREME SKEW MOUNTING SUPPORT 1 2 3 4 5 5 6 6 7 8 8 8 9 9 9 10 10 10 11 12 12 13 14 15 16 17 18 18 18 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 34 35 36 37 3...

Page 112: ...BLOCK SP 03496 10 SLOTTED SLIDE BLOCK SHIM 9 41 11005 12 LOCKWASHER 5 16 10 41 60328 4 BOLT 5 16 18 UNC X 3 1 2 41 60320 8 BOLT 5 16 18 UNC X 2 1 2 11 RF 27007 1 CARRIAGE CONNECTING PIVOT PIN 12 41 6...

Page 113: ...A TEREX COMPANY CANTON SD 57013 USA MODEL 4800 2008 SECTION IV PAGE 4 59 1 2 3 4 5 6 7 8 9 10 13 11 12 14 15 16 17 18 19 20 2 3 21 2 2 3 3 21 23 22 2 3 2 3 3 2...

Page 114: ...60214 6 BOLT 1 4 20 UNC X 1 3 4 41 10004 6 FLAT WASHER 1 4 41 11004 6 LOCKWASHER 1 4 41 22004 6 HEX NUT 1 4 20 UNC 4 11 20510 6 90 DEGREE ELBOW ADAPTER 8MJ 10MB 5 11 55535 4 QUICK DISCONNECT MALE 1 2...

Page 115: ...RH AUGER MOTOR LH AUGER MOTOR A A B B IN OUT RH PAVER MOTOR LH PAVER MOTOR AUTO REVERSE REVERSING VALVE C1 C2 C3 C4 M1 M2 T IN OUT A B CARRIAGE ON OFF VALVE OUT IN A B 1 2 2 1 9 9 9 9 9 9 9 8 8 8 8 6...

Page 116: ...ADAPTER 10MB 8MB 4 11 55535 2 QUICK DISCONNECT MALE 1 2 11 55506 2 QUICK DISCONNECT DUST CAP MALE 1 2 5 11 55533 2 QUICK DISCONNECT FEMALE 1 2 11 55501 2 QUICK DISCONNECT DUST PLUG FEMALE 1 2 6 11417...

Page 117: ...USA MODEL 4800 2008 SECTION IV PAGE 4 63 GROUP 2 TO CARRIAGE ON OFF VALVE CARRIAGE LIFT CYLINDER HYD TANK M A N I F O L D C C V V OUT A B IN LOCK VALVE CARRIAGE LIFT VALVE 1 2 2 2 3 4 5 6 8 12 7 9 4 5...

Page 118: ...37006 2 SCREW 10 16 X 3 4 20 20130 1 OIL TEXECO HAVOLINE 1QT 12 31 10503 1 HYDRAULIC PUMP 11 20802 1 STRAIGHT ADAPTER 8MJ 8MB 11 20930 1 TEE ADAPTER 8MJ 10MB 8MJ 11 20708 1 90 DEGREE SWIVEL ELBOW ADA...

Page 119: ...A TEREX COMPANY CANTON SD 57013 USA MODEL 4800 2008 SECTION IV PAGE 4 65 GROUP 2 2 3 4 5 7 8 8 6 7 9 10 1 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29...

Page 120: ...P 17 41 60420 8 BOLT 3 8 16 UNC X 2 1 2 18 41 10006 8 FLAT WASHER 3 8 19 107874 16 FLAT WASHER 3 8 ID X 1 1 2 OD 20 32 21062 8 RUBBER ENGINE MOUNT 21 41 12014 8 FLAT WASHER SAE 7 8 22 41 24006 8 LOCKN...

Page 121: ...CANTON SD 57013 USA MODEL 4800 2008 SECTION IV PAGE 4 67 GROUP 2 1 2 3 3 4 5 6 7 8 9 10 11 12 13 13 14 13 13 14 15 16 17 18 17 18 19 19 20 20 21 21 19 22 19 22 23 24 25 26 27 28 29 30 31 32 37 34 35...

Page 122: ...6 32295 1 IN TANK FILTER GAUGE 14 40 00011 1 GASKET 15 26 00039 1 SUMP FILTER 16 11 75008 1 PIPE PLUG 2 17 41 60410 6 BOLT 3 8 16 UNC X 1 1 4 18 41 11006 6 LOCKWASHER 3 8 19 41 10006 6 FLAT WASHER 3 8...

Page 123: ...N SD 57013 USA MODEL 4800 2008 SECTION IV PAGE 4 69 GROUP 2 1 2 3 4 4 4 4 5 5 6 6 6 6 6 6 7 7 7 7 7 7 7 6 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 27 28 29 30 31 33 34 36 37 35 38...

Page 124: ...W ADAPTER 12MP 12MB 18 26 32294 1 IN TANK FILTER 26 32296 1 FILTER ELEMENT 26 32295 1 IN TANK FILTER GAUGE 41 60308 4 BOLT 5 16 18 UNC X 1 41 11005 4 LOCKWASHER 5 16 41 22005 4 HEX NUT 5 16 18 UNC 19...

Page 125: ...OUT CARRIAGE PUMP RH AUGER MOTOR OUT A B ENGINE CARRIAGE ON OFF UPPER CARRIAGE 4800 2005 2 1 RELIEF VALVE RETURN MANIFOLD FILTER 17 18 16 2 2 1 19 20 22 12 13 13 20 21 13 35 14 32 15 16 11 3 4 5 9 30...

Page 126: ...SSY 1 2 X 69 4 107497 1 HOSE ASSY 1 2 X 22 5 107497 1 HOSE ASSY 3 8 X 22 6 110431 1 HOSE ASSY 1 2 X 96 7 31 57906 1 AUTOMATIC ANTI REVERSING MANIFOLD 20 08079 1 DECAL AUTOMATIC ROLLER REVERSING 41 604...

Page 127: ...4 73 GROUP 2 AUTO REVERSE ROLLER DIRECTIONAL VALVE LH SKEW CYLINDER LH AUGER MOTOR ROLLER DIRECTIONAL VALVE RH REVERSING VALVE C1 C2 C3 C4 M1 M2 T IN OUT A B CARRIAGE ON OFF VALVE OUT IN A B 7 4 8 8...

Page 128: ...34 20106 2 BOLT ADJUSTING NUT TIGHTENER 21 41 60608 4 BOLT 1 2 13 UNC X 1 22 41 60612 4 BOLT 1 2 13 UNC X 1 1 2 23 41 11008 4 LOCKWASHER 1 2 24 41 10008 2 FLAT WASHER 1 2 25 RF 14775 1 RH MOUNTING FR...

Page 129: ...ANY CANTON SD 57013 USA MODEL 4800 2008 SECTION IV PAGE 4 75 GROUP 2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 16 17 18 19 20 21 21 23 22 22 24 23 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43...

Page 130: ...T DUST CAP 16 11 55533 1 QUICK DISCONNECT FEMALE 1 2 11 55501 1 QUICK DISCONNECT DUST PLUG 17 26 00032 1 2 SUMP FILTER 18 11 60604 1 NIPPLE 1 1 4 X 2 19 11 75503 1 TEE 1 1 4 X 3 4 X 3 4 20 11 11285 1...

Page 131: ...C RESERVOIR ROTA VIBE ON OFF VALVE RETURN MANIFOLD ROTA VIBE SPEED CONTROL ROTA VIBE PUMP ROTA VIBE RELIEF VALVE EX IN CF RH AUGER MOTOR CARRIAGE ON OFF VALVE OUT IN A B 38 38 33 35 36 34 30 13 37 17...

Page 132: ...ING COLLAR 15 41 60422 4 BOLT 3 8 16 UNC X 2 3 4 16 41 24006 4 FLEX LOCK NUT 3 8 16 UNC 17 SP 48203 8 CARRIAGE ROLLER WITH BEARING 18 41 75400 8 straight grease zerk 1 4 19 sp 10500 8 carriage roller...

Page 133: ...A TEREX COMPANY CANTON SD 57013 USA MODEL 4800 2008 SECTION IV PAGE 4 79 GROUP 2 1 2 3 4 5 6 7 8 8 5 6 9 10 11 12 13 14 15 16 17 18 19 20 21 22 13 23 24 25 26 27 28 29 25 26 30 31 32 33 31 34 35 36...

Page 134: ...216 1 BOLT 1 4 20 UNC X 2 41 11004 1 LOCKWASHER 1 4 41 22004 1 HEX NUT 1 4 20 UNC 14 48 15510 1 THRUST BEARING SHIELD 15 14 10524 1 THRUST BEARING 1 ID 16 RF 15684 1 ADJUSTING SCREW 17 RF 22935 1 OUTE...

Page 135: ...TEREX COMPANY CANTON SD 57013 USA MODEL 4800 2008 SECTION IV PAGE 4 81 GROUP 2 1 2 3 4 5 7 7 8 8 6 9 10 11 12 11 12 11 12 13 14 15 16 17 18 19 20 21 22 22 23 23 24 25 26 27 27 28 29 30 31 32 33 33 34...

Page 136: ...NOTES PAGE 4 82 SECTION IV MODEL 4800 2008 WHITE 10 GA AC SWITCH WHITE NEG SOLENOID RELAY NEG RED 10GA RED 16GA TO BELL HOUSING GND RED 10 GA FROM STARTER BLACK POS 22 14029 POWER CABLE 109610...

Page 137: ...V PAGE 5 1 SECTION V OPTION PARTS BOOK MODEL 4800 When ordering parts or when consulting the Bid Well Service Department ALWAYS KNOW your Machine Serial Number BID WELL A Terex Company CANTON SD 5701...

Page 138: ...le Single Elevation 5 34 5 35 Grade Hydramation Valve Cable Dual Elevation 5 34 5 35 Grade Hydramation Master Control Box Electrical Diagram 5 36 5 37 Grade Hydramation Control Cable Long No Illustrat...

Page 139: ...Drag Pan Options 5 84 Machine End Options 5 84 Grade Hydramation Options 5 84 Hose Trough Options 5 84 Leg Options 5 85 Machine Spare PartsKits Miscellaneous Kits Options 5 85 Power Unit Options 5 85...

Page 140: ...OCKWASHER 3 8 17 103937 4 UPPER SWIVEL YOKE 18 101394 8 BOGIE WIPER BELTING 19 41 60310 24 BOLT 5 16 18 UNC X 1 1 4 20 41 11005 25 LOCKWASHER 5 16 21 41 10005 48 FLAT WASHER 5 16 22 41 22005 24 HEX NU...

Page 141: ...PANY CANTON SD 57013 USA MODEL 4800 OPTIONS 2008 SECTION V PAGE 5 5 1 8 3 4 5 6 7 9 10 11 12 2 3 7 4 5 6 9 10 11 12 9 10 11 12 13 7 7 3 3 22 16 21 20 19 25 7 3 14 15 16 3 24 23 17 10 9 11 12 29 26 27...

Page 142: ...4 41 11008 2 LOCKWASHER 1 2 5 41 22008 2 HEX NUT 1 2 13 UNC 6 31 50230 1 ON OFF VALVE INCLUDES 11 01009 2 PIPE PLUG 10MB 40 40000 1 KNOB 40 40001 1 HANDLE 40 40002 1 SCREW 1 4 20 UNC X 3 4 40 40003 1...

Page 143: ...A TEREX COMPANY CANTON SD 57013 USA MODEL 4800 OPTIONS 2008 SECTION V PAGE 5 7 SECTION V 11 LEG ASSEMBLY TEE WITH POWER UNIT PUMP OUT IN TO HYDRAULIC TANK 1 2 3 4 5 6 7 7 8 9 10...

Page 144: ...DRIVE SPROCKET 1 1 4 BORE 11 39 25630 2 POWER TRANSFER SPROCKET 1 1 4 BORE 12 101387 1 ROLLER CHAIN 2050 143 RIVET LINKS LONG 37 02051 5 LINK 2050 CHAIN CONNECTING SPRING CLIP 37 02052 1 LINK 2050 CH...

Page 145: ...A TEREX COMPANY CANTON SD 57013 USA MODEL 4800 OPTIONS 2008 SECTION V PAGE 5 9 SECTION V 1 2 3 3 4 5 4 6 6 4 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27...

Page 146: ...CONNECTING LINK 2050 3 14 10520 1 THRUST BEARING 1 1 4 ID 4 41 95000 2 CONCAVE SHERICAL WASHER SET 1 1 4 ID 5 41 22220 3 HEX NUT 1 1 4 7 UNC GR8 6 34 26804 2 CROWN ADJUSTING SPACER 7 36 15073 1 CROWN...

Page 147: ...A TEREX COMPANY CANTON SD 57013 USA MODEL 4800 OPTIONS 2008 SECTION V PAGE 5 11 SECTION V 1 2 3 4 4 5 5 6 6 5 7 8 9 10 11 12 13 14 15 16 17...

Page 148: ...X 3 4 18 41 11005 1 LOCKWASHER 5 16 19 36 36014 1 INDICATOR ARM 20 41 60214 2 BOLT 1 4 20 UNC X 1 3 4 21 41 11004 2 LOCKWASHER 1 4 41 22004 2 HEX NUT 1 4 20 UNC 22 BR 08015 1 CROSS TUBE 23 41 20024 6...

Page 149: ...3 USA MODEL 4800 OPTIONS 2008 SECTION V PAGE 5 13 SECTION V 37 1 2 3 4 5 6 3 4 5 8 9 10 7 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 23 24 25 23 23 23 23 26 27 28 29 30 31 32 33 34 35 32 33 34 35 32...

Page 150: ...0510 4 90 DEGREE ELBOW ADAPTER 10MB 8MJ 3 108805 3 HOSE ASSY 3 8 X 28 4 115022 1 HOSE ASSY 1 2 X 88 5 11 20308 4 BULKHEAD ADAPTER 6 107430 2 HOSE ASSY 1 2 X 36 7 11 55533 2 QUICK DISCONNECT FEMALE 1 2...

Page 151: ...ANTON SD 57013 USA MODEL 4800 OPTIONS 2008 SECTION V PAGE 5 15 SECTION V OUT IN A B IN CF EX CARRIAGE SPEED POWER CROWN CONTROL POWER CROWN MOTOR POWER UNIT MANIFOLD 1 2 2 2 2 3 3 3 4 5 5 5 5 6 6 7 7...

Page 152: ...LH NOT SHOWN 2 RF 20600 1 CHAIN REVERSING LUG 3 45 90445 2 SHOCK ABSORBER 4 RF 13659 4 BEARING MOUNTING PLATE 41 60612 8 BOLT 1 2 13 UNC X 1 1 2 41 11008 8 LOCKWASHER 1 2 41 22008 8 HEX NUT 1 2 13 UNC...

Page 153: ...A TEREX COMPANY CANTON SD 57013 USA MODEL 4800 OPTIONS 2008 SECTION V PAGE 5 17 SECTION V 1 2 3 2 4 4...

Page 154: ...OLT 1 4 20 UNC X 2 41 11004 1 LOCKWASHER 1 4 41 22004 1 HEX NUT 1 4 20 UNC 14 48 15510 1 THRUST BEARING SHIELD 15 14 10524 1 THRUST BEARING 1 ID 16 RF 15684 1 ADJUSTING SCREW 17 RF 22935 1 OUTER JACK...

Page 155: ...CANTON SD 57013 USA MODEL 4800 OPTIONS 2008 SECTION V PAGE 5 19 SECTION V 1 2 3 4 5 7 7 8 8 6 9 10 11 12 11 12 11 12 13 14 15 16 17 18 19 20 21 22 22 23 23 24 25 26 28 27 29 30 31 32 33 33 34 34 23 22...

Page 156: ...40 1 8 DIA AIRCRAFT CABLE 10 37 40025 1 WINCH 600 LB 11 104691 2 STRAP 12 41 60408 2 BOLT 3 8 16 UNC X 1 13 41 10006 2 FLAT WASHER 3 8 14 41 24006 2 LOCK NUT 3 8 16 UNC 15 41 60410 1 BOLT 3 8 16 UNC X...

Page 157: ...A TEREX COMPANY CANTON SD 57013 USA MODEL 4800 OPTIONS 2008 SECTION V PAGE 5 21 SECTION V 1 2 3 4 5 6 7 8 9 10 11 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26...

Page 158: ...16010 4 CORD REEL MOUNTCLAMP 9 41 60428 4 BOLT 3 8 16 UNC X 3 1 2 10 41 10006 4 FLAT WASHER 3 8 11 41 11006 4 LOCKWASHER 3 8 12 41 22006 4 HEX NUT 3 8 16 UNC 13 RF 16770 1 DRAG PAN CORD MOUNT 14 BR 1...

Page 159: ...A TEREX COMPANY CANTON SD 57013 USA MODEL 4800 OPTIONS 2008 SECTION V PAGE 5 23 SECTION V 1 2 3 4 5 6 7 8 8 9 9 8 8 10 10 10 10 11 11 11 11 12 12 12 12 13 14 15 16 17 18 19 20 21 22 22 9...

Page 160: ...2 17 41 22008 20 HEX NUT 1 2 13 UNC 18 41 34620 14 SCREW 1 2 13 UNC X 2 1 2 SQ HD 19 41 23008 14 JAM NUT 1 2 13 UNC 20 RF 14633 2 LEG LADDER CLAMP 21 102735 4 SENSOR MOUNTING WELDMENT 22 SP 02525 4 S...

Page 161: ...800 OPTIONS 2008 SECTION V PAGE 5 25 SECTION V 13 14 13 15 15 16 16 17 17 18 19 20 18 18 19 19 21 22 19 18 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 6 LEG ASSEMB...

Page 162: ...1 ORIFICE 13 11 20929 1 SWIVEL TEE ADAPTER 8MJ 8MJ 8FJX 14 107532 1 HOSE ASSY 3 8 X 25 15 108893 1 HOSE ASSY 1 2 X 62 16 11 20506 2 90 DEGREE ELBOW ADAPTER 6MJ 6MB 17 31 58070 1 SOLENOID VALVE N O 2 W...

Page 163: ...PUMP HYDRAMATION SPEED CONTROL VALVE IN PORT CONTROL BOX OIL COOLER HYDRAMATION CASE DRAIN POWER UNIT FILTER HYDRAMATION SUMP FILTER HYDRAMATION RETURN MANIFOLD AUGER PUMP 2 1 SOLENOID VALVE 1 2 3 4...

Page 164: ...EGREE SWIVEL ADAPTER 12MJ 12FJX 35 11 21662 2 STRAIGHT ADAPTER 12MJ 12MP 36 31 90017 1 OIL COOLER 107176 1 COOLER MOUNTING STRAP NOT SHOWN 41 60406 6 BOLT 3 8 16 UNC X 3 4 NOT SHOWN 41 11006 6 LOCKWSH...

Page 165: ...PUMP HYDRAMATION SPEED CONTROL VALVE IN PORT CONTROL BOX OIL COOLER HYDRAMATION CASE DRAIN POWER UNIT FILTER HYDRAMATION SUMP FILTER HYDRAMATION RETURN MANIFOLD AUGER PUMP 2 1 SOLENOID VALVE 1 2 3 4...

Page 166: ...SCONNECT DUST CAP 18 111270 2 HOSE ASSY 3 8 X 324 19 111878 2 HOSE ASSY 3 8 X 372 20 107188 1 HOSE ASSY 3 4 x 36 21 108178 1 HOSE ASSY 1 2 X 52 22 11 20558 2 90 DEGREE ELBOW ADAPTER 8MJ 8MP 23 11 1128...

Page 167: ...FOLD CF IN EX TO BULKHEAD HIGH PRESSURE FILTER CONTROL VALVE 2 1 TO BULKHEAD IDLER END LEG CD HYD TANK CASE DRAIN 4 4 3 3 7 1 2 3 1 2 3 6 6 10 15 12 7 11 12 10 3 4 4 6 6 10 3 4 4 3 7 7 10 3 4 4 5 5 8...

Page 168: ...90 IDLER END 8 11 20905 1 TEE ADAPTER 6MJ 6MB 6MJ 9 11 55713 1 QUICK DISCONNECT FEMALE 3 8 11 55511 1 QUICK DISCONNECT DUST PLUG 10 11 55715 1 QUICK DISCONNECT MALE 3 8 11 55516 1 QUICK DISCONNECT DUS...

Page 169: ...FOLD RETURN P1 P2 R1 R2 C1 C2 C1 C2 CD P R C1 C2 CD P R P1 P2 R1 R2 C1 C2 HYDRAMATION MANIFOLD GRADE SENSOR GRADE SENSOR HYDRAMATION MANIFOLD HYD TANK CASE DRAIN CONTROLLER END LEG CD 3 3 1 2 17 17 16...

Page 170: ...8 22 00451 2 4 PIN DUST CAP 19 22 00443 1 7 PIN BOX RECEPTACLE 20 22 00445 1 7 PIN DUST CAP 21 22 00450 1 4 PIN BOX RECEPTACLE NOT SHOWN 41 38003 20 SCREW 6 32 X 1 4 22 00422 2 BUTT SPLICE CONNECTOR 1...

Page 171: ...PDT BLACK WHITE BLUE BLACK GRD BLACK BLACK RED POS WHITE BLUE WHITE BLUE RED RED RED INSIDE 4 WAY 3 POSITION SOLENOID VALVE A B A B LEFT 3 WAY 2 POSITION SOLENOID VALVE TOP 3 WAY 2 POSITION SOLENOID V...

Page 172: ...7 22 14410 9 LAMP BASE 22 14411 9 AMBER GLOBE 22 14412 9 LAMP 2F918 NO 382 18 22 00870 1 3AG FUSE HOLDER 19 107178 1 CONTROL BOX MOUNTING WELDMENT NOT SHOWN 41 38003 57 SCREW 6 32 X 1 4 RD HD 22 00401...

Page 173: ...TE RED RED RED WHITE BLUE BLUE WHITE BLACK RED RED BLACK WHITE BLACK BLUE RED RED BLUE WHITE BLACK BLACK BLACK RED RED RED RED RED RED RED BLUE BLUE BLUE WHITE WHITE WHITE BLACK BLACK BLACK RED BLUE W...

Page 174: ...E II COMPLETE ASSY SP 03424 2 6 CARRIAGE RAIL TYPE II COMPLETE ASSY 100396 2 4 CARRIAGE RAIL TYPE II COMPLETE ASSY RF 13557 2 3 CARRIAGE RAIL TYPE II COMPLETE ASSY 107207 2 2 CARRIAGE RAIL TYPE II COM...

Page 175: ...57013 USA MODEL 4800 OPTIONS 2008 SECTION V PAGE 5 39 SECTION V 4 5 6 7 8 9 11 12 13 14 15 16 17 18 19 20 38 39 40 42 1 1 2 3 10 21 41 21 22 23 24 25 21 22 23 24 26 27 28 25 26 27 28 29 30 31 32 33 3...

Page 176: ...AD 31 41 22224 8 CROWN ADJUSTOR NUT 1 1 2 6 UNC 32 114384 4 CROWN ADJUSTOR SCREW SPACER 33 41 95002 4 WASHER SET CONCAVE SHERICAL 1 1 2 34 14 10516 2 THRUST BEARING 1 1 2 35 36 11075 2 INSERT CONNECTI...

Page 177: ...57013 USA MODEL 4800 OPTIONS 2008 SECTION V PAGE 5 41 SECTION V 4 5 6 7 8 9 11 12 13 14 15 16 17 18 19 20 38 39 40 42 1 1 2 3 10 21 41 21 22 23 24 25 21 22 23 24 26 27 28 25 26 27 28 29 30 31 32 33 3...

Page 178: ...22008 1 HEX NUT 1 2 13 UNC 11 BR 01350 2 CHAIN HANGER ASSEMBLY COMPLETE ASSY QTY 117764 117765 4 INCLUDES 12 BR 01351 1 CHAIN HANGER BRACKET 13 32 00360 1 PLASTIC WEAR BLOCK 14 41 36208 2 SCREW 1 4 2...

Page 179: ...2008 SECTION V PAGE 5 43 SECTION V 6 5 4 7 8 9 12 13 14 15 16 17 18 19 20 21 46 47 48 50 1 2 3 11 22 49 25 26 27 28 29 25 23 24 30 31 32 26 27 30 33 34 35 36 37 35 35 38 37 36 35 43 45 44 10 28 29 31...

Page 180: ...64 117765 4 41 34 06800 1 CROWN ADJUSTOR SCREW QTY 117764 117765 2 42 07000 2 CROWN WASHER 1 1 4 QTY 117764 117765 4 43 36 11075 2 INSERT CONNECTION GUARD QTY 117764 117765 4 44 36 11010 2 INSERT HING...

Page 181: ...2008 SECTION V PAGE 5 45 SECTION V 6 5 4 7 8 9 12 13 14 15 16 17 18 19 20 21 46 47 48 50 1 2 3 11 22 49 25 26 27 28 29 25 23 24 30 31 32 26 27 30 33 34 35 36 37 35 35 38 37 36 35 43 45 44 10 28 29 31...

Page 182: ...HITCH PIN 1 2 X 3 10 39 25517 2 DRIVE SPROCKET 1 1 4 BORE 11 39 25630 2 POWER TRANSFER SPROCKET 1 1 4 BORE 12 101387 1 ROLLER CHAIN 2050 143 RIVET LINKS LONG 37 02051 5 LINK 2050 CHAIN CONNECTING SPRI...

Page 183: ...A TEREX COMPANY CANTON SD 57013 USA MODEL 4800 OPTIONS 2008 SECTION V PAGE 5 47 1 2 3 3 4 5 4 6 6 4 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 SECTION V...

Page 184: ...5535 8 QUICK DISCONNECT MALE 1 2 11 55506 8 QUICK DISCONNECT DUST CAP 40 10908 8 O RING 15 31 50295 4 POWER LEG VALVE 28 00510 4 HANDLE POWER LEG VALVE 41 60214 12 BOLT 1 4 20 UNC X 1 3 4 41 11004 12...

Page 185: ...IDLER LEG 2 IDLER LEG 2 IDLER LEG 1 IDLER LEG 1 DRIVE LEG 2 DRIVE LEG 2 DRIVE LEG 1 DRIVE LEG 1 TO CARRIAGE SPEED TO RETURN MANIFOLD TO IDLER LEG 1 TO IDLER LEG 1 TO IDLER LEG 2 TO DRIVE LEG 2 TO DRI...

Page 186: ...00510 4 HANDLE POWER LEG VALVE 41 60214 12 BOLT 1 4 20 UNC X 1 3 4 41 11004 12 LOCKASHER 1 4 41 10004 12 FLAT WASHER 1 4 41 22004 12 HEX NUT 1 4 20 UNC 16 11 01010 2 STRAIGHT ADAPTER 10MB 10MB 17 11 2...

Page 187: ...LEG 1 DRIVE LEG 1 TO RETURN MANIFOLD TO IDLER LEG 1 TO IDLER LEG 1 TO IDLER LEG 2 TO DRIVE LEG 2 TO DRIVE LEG 1 TO DRIVE LEG 1 TO IDLER LEG 2 TO DRIVE LEG 2 11 11 11 11 11 11 12 12 12 12 13 14 14 14 1...

Page 188: ...ON V MODEL 4800 OPTIONS 2008 RF 14527 6 INCH SWING LEG ASSEMBLY 1 RF 14528 1 6 SWING LEG WITH 24 CENTER 2 RF 10253 4 6 OUTER LEG CLAMP 3 41 60618 8 BOLT 1 2 13 UNC X 2 1 4 4 41 11008 8 LOCKWASHER 1 2...

Page 189: ...A TEREX COMPANY CANTON SD 57013 USA MODEL 4800 OPTIONS 2008 SECTION V PAGE 5 53 SECTION V 1 LEG LEG PLATE 2 4 5 3 2 6...

Page 190: ...3 4 11 36 25699 1 LEG LOCK SPACER 12 09102 2 LEG RAIL CLAMP 13 41 60612 4 BOLT 1 2 13 UNC X 1 1 2 14 41 11008 4 LOCKWASHER 1 2 15 13 51624 4 AXLE STRIPPER BOLT 1 8 UNC X 1 1 2 16 41 12016 4 FLAT WASHE...

Page 191: ...ON SD 57013 USA MODEL 4800 OPTIONS 2008 SECTION V PAGE 5 55 1 2 3 4 5 6 7 8 9 10 13 11 12 14 8 9 10 19 13 14 12 15 15 16 16 17 17 18 20 21 22 23 23 23 23 24 25 25 25 25 25 26 26 26 26 26 27 27 27 27 2...

Page 192: ...RF 15396 1 SCREW ACME 1 5 X 134 3 4 110736 1 SCREW ACME 1 5 X 62 3 4 21 36 25450 1 SCREW ATTACHMENT NUT 22 36 25460 1 SCREW SUPPORT 23 41 60644 2 BOLT 1 2 13 UNC X 5 1 2 24 41 11008 2 LOCKWASHER 1 2 2...

Page 193: ...SCREW ACME 1 5 X 206 7 16 FOR 18 SQUARE TRUSS RF 15401 1 SCREW ACME 1 5 X 170 1 2 FOR 15 SQUARE TRUSS RF 15402 1 SCREW ACME 1 5 X 134 3 4 FOR 12 SQUARE TRUSS 110737 1 SCREW ACME 1 5 X 62 3 4 FOR 6 SQU...

Page 194: ...510 2 90 DEGREE ELBOW ADAPTER 10MB 8MJ 3 108791 4 HOSE ASSY 3 8 X 20 4 11 20810 2 STRAIGHT ADAPTER 8MJ 10MB 5 11 20803 6 BULKHEAD STRAIGHT ADAPTER 8MJ 8MJ 41 12012 6 FLAT WASHER 3 4 SAE 6 112966 2 HOS...

Page 195: ...USA MODEL 4800 OPTIONS 2008 SECTION V PAGE 5 59 SECTION V CONTROL VALVE POWER WIDENING HYD MOTOR CARRIAGE SPEED CONTROL POWER UNIT MANIFOLD IN EX OUT 1 2 2 3 3 4 4 3 3 5 10 10 11 11 12 A B 6 9 5 6 7 5...

Page 196: ...LUG 17 103326 2 HOSE ASSY 1 2 X 360 18 11 20803 4 BULKHEAD ADAPTER 8MJ 8MJ 19 103291 2 HOSE ASSY 1 2 X 16 20 11 20802 1 STRAIGHT ADAPTER 8MB 8MJ 21 102852 1 HOSE ASSY 1 2 X 26 22 31 50230 1 PRESSURE W...

Page 197: ...DRAULIC TANK CARRIAGE TRAVEL SPEED VALVE RETURN MANIFOLD EX CF IN IN OUT PRESSURE WASHER ON OFF VALVE TO POWER SELECTOR VALVE TO PRESSURE WASHER GUN 1 2 3 4 5 6 7 36 8 9 10 11 12 13 14 15 16 17 20 19...

Page 198: ...4 11 40014 1 HOSE BARB 3 4 MP X 3 4 15 28 00306 2 HOSE CLAMP 3 4 16 103322 1 HOSE 3 4 X 48 17 11 44005 1 90 DEGREE 3 4 HOSE BARB 18 11 92035 1 PRESSURE WASHER STRAINER 19 11 45340 1 3 4 CLOSE NIPPLE N...

Page 199: ...A TEREX COMPANY CANTON SD 57013 USA MODEL 4800 OPTIONS 2008 SECTION V PAGE 5 63 SECTION V 1 2 2 3 3 4 4 5 5 6 7 8 9 10 11 11 12 19 13 14 15 15 16 17 18 20 21 22 23 24 25 26 27 28 29 30 31...

Page 200: ...1 2 13 UNC 6 BR 00190 2 CHAIN TIGHTENER MOUNT RH 7 105432 2 CHAIN TIGHTENER MOUNT LH 8 114114 2 adjustable carriage mounting bar 9 BR 00173 2 TUBE MOUNT BRACKET 10 41 60628 8 BOLT 1 2 13 UNC X 3 1 2 1...

Page 201: ...A TEREX COMPANY CANTON SD 57013 USA MODEL 4800 OPTIONS 2008 SECTION V PAGE 5 65 SECTION V 1 2 2 1 3 4 5 3 4 5 9 10 11 12 10 11 12 8 13 3 4 5 14 15 16 17 7 HANGER FRAME 6 6 15 16 17 9 8...

Page 202: ...UNC 13 RF 15685 1 INNER JACK WELDMENT 41 75400 4 GREASE ZERK 1 4 14 32 00360 2 WEAR BLOCK 15 41 36206 4 SCREW 1 4 20 UNC X 3 4 FLAT HD MACH 16 31 20052 2 CYLINDER 1 5B X 4 625 STR 17 RF 16078 2 CYLIN...

Page 203: ...A TEREX COMPANY CANTON SD 57013 USA MODEL 4800 OPTIONS 2008 SECTION V PAGE 5 67 SECTION V 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 15 14 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32...

Page 204: ...UNC 17 RF 16082 1 EXTENDED SLIDE TUBE WELDMENT 41 34612 2 SCREW 1 2 13 UNC X 1 1 2 SQ HD SET 41 23008 2 JAM NUT 1 2 13 UNC 18 102775 2 VIBRATOR MOUNT WELDMENT 19 31 60115 2 SPUD VIBRATOR 2 1 4 2000 CE...

Page 205: ...NS 2008 SECTION V PAGE 5 69 SECTION V 1 2 3 4 5 2 3 6 7 8 9 10 11 12 13 2 2 3 3 4 5 12 12 12 13 13 13 14 15 16 16 17 4 5 4 5 18 18 19 19 20 21 RIDES ON TOP LEG RAIL 22 23 24 25 26 27 28 21 RIDES ON BO...

Page 206: ...1 STRAIGHT ADAPTER 8MJ 8MB 15 11 21758 1 STRAIGHT SWIVEL ADAPTER 8MB 8FJX 16 11 20506 2 90 DEGREE ELBOW ADAPTER 6MJ 6MB 17 11 18068 2 BUSHING 8MP 6FP 18 107741 1 HOSE ASSY 3 8 X 48 19 11 20503 1 90 D...

Page 207: ...NGINE AUGER PUMP SPUD VIBR PRESSURE CASE DRAIN SPUD VIBR COMPENSATING PUMP SPUD RELIEF VALVE AUGER ON OFF VALVE HYD TANK OIL COOLER SPUD VIBR RETURN SPUD VIBR LOAD SENSING M A N I F O L D 21 20 19 4 1...

Page 208: ...ASSY 3 8 X 102 19 11 55715 5 QUICK DISCONNECT MALE 3 8 11 55516 5 QUICK DISCONNECT DUST CAP 20 11 55713 5 QUICK DISCONNECT FEMALE 3 8 11 55511 5 QUICK DISCONNECT DUST PLUG 21 11 20809 1 STRAIGHT ADAPT...

Page 209: ...O SPUD VIBRATOR TO SPUD VIBRATOR B2 A2 P ELEC CONN TO SPUD VIBR SENSING ELEC CONN TO SPUD VIBR SENSING LOAD SENSING FROM SPUD VIBR PUMP RETURN T RED RED BLACK WHITE BLACK WHITE BLACK ORANGE GREEN BLUE...

Page 210: ...22 03176 667 FT WIRE WHITE 16 GA 13 22 00448 1 SOCKET CONNECTOR 4 WIRE RECEPT 22 00451 1 DUST CAP 14 22 03177 667 FT WIRE RED 16 GA 15 22 03178 667 FT WIRE GREEN 16 GA 16 22 03175 667 FT WIRE BLACK 16...

Page 211: ...SITION K 4 SPDT 1 2 3 VIBRATION K 4 SPDT 1 2 3 RED 14GA BLACK 16GA YELLOW YELLOW RED 14GA YELLOW BLUE 16GA A D B C E F G H GREEN 16GA BLUE 16GA RED 16GA WHITE WHITE 16GA GREEN RED BLACK 14GA RED 16GA...

Page 212: ...NUT 1 4 20 UNC 107266 1 CONTROL BOX MOUNT SHEET NOT SHOWN 41 60206 6 BOLT 1 4 20 UNX X 3 4 41 11004 6 LOCKWASHER 1 4 41 22004 6 HEX NUT 1 4 20 UNC 2 20 08089 1 DECAL SPUD VIBRATOR REMOTE CONTROL BOX 3...

Page 213: ...MODEL 4800 OPTIONS 2008 SECTION V PAGE 5 77 SECTION V 1 2 3 4 GREEN 16GA BLACK 16GA M D C E A B GREEN 16GA POWER K 4 SPDT POSITION K 4 SPDT 1 2 3 1 2 3 RED 16GA BLACK 16GA WHITE 16GA BLACK 16GA WHITE...

Page 214: ...23012 2 JAM NUT 3 4 10 UNC 13 RF 14140 1 TRAILER BOTTOM WELDMENT 14 13 00010 2 AXLE RT 7000 32 WITH 16 LUG NUTS EACH 15 13 00045 4 RIM 16 13 00015 4 TIRE 950 X 16 5 10 PLY 17 41 60840 8 BOLT 5 8 11 UN...

Page 215: ...A TEREX COMPANY CANTON SD 57013 USA MODEL 4800 OPTIONS 2008 SECTION V PAGE 5 79 SECTION V 1 2 6 5 10 9 7 8 11 26 21 25 22 24 23 26 25 3 4 12 12 19 18 17 14 27...

Page 216: ...TONGUE BALL HITCH 1 48 15130 1 TOWING TONGUE WELDMENT 2 41 50936 2 CLEVIS PIN 3 4 X 4 1 2 3 41 54007 4 HAIR PIN COTTER 177 4 36 11010 2 INSERT PIN 5 118991 1 TONGUE EXT WELDMENT 6 36 15110 1 ADJUSTAB...

Page 217: ...A TEREX COMPANY CANTON SD 57013 USA MODEL 4800 OPTIONS 2008 SECTION V PAGE 5 81 SECTION V 1 2 2 3 3 4 4 4 5 6 7 8 9...

Page 218: ...DEL 4800 OPTIONS 2008 117658 OMEX RADIO CONTOL 117659 MASTER EMERGENCY CONTROL KIT 1 116731 1 CARRIAGE REMOTE CONTROL BOX 2 117655 1 MASTER EMERGENCY BOX CE STANDARDS 3 108098 1 EMERGENCY SHUT OFF CAB...

Page 219: ...E PRESSURE SW MASTER SW COOLER 1 2 3 4 11 10 5 6 7 8 9 ITEM PART NUMBER QTY DESCRIPTION 117658 OMEX RADIO CONTOL 117659 MASTER EMERGENCY CONTROL KIT 1 115938 1 CARRIAGE MASTER CONTROL BOX 2 22 30008 1...

Page 220: ...GING NOZZLE ASSY 103825 4800 6 LEG MOUNTED REVERSING PADDLE ASSY 115141 4800 04 BEVEL REPLACEMENT KIT 118013 REEL MTG WELDMENT FOR 3 TOP CORD CROWN ADJUSTOR OPTIONS RF 16973 158 HOSE TROUGH FOR POWER...

Page 221: ...RSION KIT 102461 GASOLINE POWER CORD ASSY 109610 DIESEL POWER CORD ASSY 116585 2005 POWER UNIT AUX VALVE MOUNTING ASSY MAX OPTIONS 117220 2005 POWER UNIT AUX VALVE MOUNTING ASSY MINOR OPTIONS COMMUNIT...

Page 222: ...NOTES SECTION V A TEREX COMPANY CANTON SD 57013 USA PAGE 5 86 SECTION V MODEL 4800 OPTIONS 2008...

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