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Tendercare Ltd 

Fold-A-Way Spring  - Workshop Manual 

Document No   045-02v1Foldaway Spring 

workshop manual.doc 

Authority.          Quality Controller 
Authorised.        J Adams

 

 

Page   6 

 
 
 

Sept 05 

 

 

4. Preparing for use and operation 

 
Warning.  When opening or folding the pushchair, ensure that you hold the frame so that 

you avoid any danger of catching your fingers in moving parts. 

 

The following pre-delivery procedures should be carried out to check that the pushchair has 
not suffered damage during transit and that all features operate satisfactorily.  Refer to the 
user manual for detailed instructions on performing each action. 
 

4.1 Unfolding and assembling the pushchair

 

 
4.1.1 Unfold the frame: - Follow the instructions in section 4.1.1 of the User manual. 

 

Check that: - All items are working properly. That the frame linkages move freely and 
that the safety catches operate properly. 

 
4.1.2 Folding Backrest: - Follow the instructions in section 4.1.2 of the User manual. 

 

Check that all linkages move freely and that the plungers slide in and out of their 
sockets with ease, if necessary apply a smear of ‘3in1’ oil to the plungers. Make sure 
that the backrest locks / unlocks positively. 

 

Important:  Always lift the backrest fully upwards before folding to avoid damage to the 

socket.  

 
4.1.3 Upholstery and 5-Point harness: -

 

Follow the instructions in section 4.2 of the user 

manual. 

 

1)

 

Check that the upholstery has been assembled and fits properly pay particular to the 
seat boards. Check that all the seat boards have been inserted correctly and that the 
foam pads are facing the user. 
 

2)

 

It is important that the 5-point harness is installed exactly as detailed in the user 
manual. Care over the checking of this item must be taken to ensure the correct and 
safe operation of the Fold-a-Way pushchair. 

 
4.1.4 Five Point harness assembly checks 

 

1)

 

Check that the harness is fitted the correct way up i.e. with the strap length adjusters 
over the hips and that the straps have not been twisted during the threading process. 

 

2)

 

Check that the straps have been pulled tight and that there is no slack. Check that the 
black buckles have been threaded correctly through the cover, seat boards and foam 
pads and that they sit flat against the seat cover. 

See photograph below.

 

 
 
 
 
 
 
 

Black Buckle flat 

against seat cover 

Summary of Contents for Extra Large Fold-a-Way Spring

Page 1: ...ed J Adams Sept 05 WORKSHOP MANUAL Extra Small Fold a Way Spring Small Fold a Way Spring Large Fold a Way Spring Extra Large Fold a Way Spring Please read these instructions carefully Before attempting to maintain the pushchair In case of difficulty contact Tendercare Ltd PO Box 3091 Littlehampton BN16 2WF Tel 01903 726161 Fax 01903 734083 ...

Page 2: ...hop Manual Document No 045 02v1Foldaway Spring workshop manual doc Authority Quality Controller Authorised J Adams Page 2 Sept 05 FOLD A WAY SPRING PUSHCHAIR Frame Lock Footrest Brake Pedal Seat Tilt Lock Harness Mounting Slots L Shaped Pad ...

Page 3: ...ness checks 6 4 1 5 Seat Pads 7 4 1 6 Footrest 7 4 2 Options 7 4 3 Tilt in Space 8 4 4 Brakes 8 4 5 Front Wheels Castors 8 5 Cleaning 8 5 1 Frame 8 5 2 Patterned cover 8 5 3 Patterned L shaped pad cover 9 5 4 Five point harness 9 6 Maintenance 9 6 1 Routine maintenance 9 6 2 Six monthly maintenance 9 7 Repairs 10 7 1 Rear wheels 10 7 2 Castor assemblies 10 7 3 Replacing Gas Struts 11 7 4 Brake Rod...

Page 4: ...es and weights are given as a guide Tendercare Ltd reserves the right to amend specifications at any time as part of their product development programme SEAT SIZE SIZE MAX USER WEIGHT WIDTH DEPTH HEIGHT Extra Small 45kg 280 220 520 Small 45 kg 320 270 550 Large 45 kg 320 320 610 Extra large 45 kg 370 365 660 Important The maximum occupant weight includes the occupant and all accessories 2 Transit ...

Page 5: ...ver 2 7 5 point harness 1 8 User Manual 1 If any items are damaged or missing please contact Tendercare Preferably by fax 01903 734083 within 36 hours of delivery 5 Remove the upholstery from the plastic bag and any protective bubble wrap from the frame Take particular note to remove the foam pads from the backrest folding mechanism See picture opposite 6 After unpacking and checking you have all ...

Page 6: ...ts with ease if necessary apply a smear of 3in1 oil to the plungers Make sure that the backrest locks unlocks positively Important Always lift the backrest fully upwards before folding to avoid damage to the socket 4 1 3 Upholstery and 5 Point harness Follow the instructions in section 4 2 of the user manual 1 Check that the upholstery has been assembled and fits properly pay particular to the sea...

Page 7: ...eeds 4 2 Options This only applies if any optional items have been supplied with the pushchair Make sure that all extras supplied such as Rainhood Play tray Shopping basket and Carrying tray fit onto the buggy and are properly secured Pommel Follow the instructions in section 4 8 1 of the user manual 1 Check the pommel fits and has been adjusted to suit the user The pommel is mounted on an adjusta...

Page 8: ... both these items should be replaced See sections 7 1 and 7 4 below 2 To put the brakes on press the pedal down and backwards with the sole of your foot until it locks into place 3 To release the brake place your toe under the lever and lift up 4 5 Front Wheels Castors 1 Make sure the castor assembly is secure and operates properly If the castor assembly is damaged it must be replaced as a complet...

Page 9: ...an be obtained from Tendercare Ltd See the front cover or page 3 for contact details 1 Always wipe the pushchair dry Never put it away damp 2 Check that the two footrest retaining thumbscrews are in place and are hand tight daily 3 Check that the pommel retaining thumbscrew is in place and is hand tight daily 4 Check operation of the brake folding and reclining mechanisms weekly 5 Check condition ...

Page 10: ... authorised repairer should carry out the following repairs 1 Repairs for all repairs contact your issuing Authority 2 Major repairs for all major repairs e g bent or damaged frame The pushchair should be returned to the factory Contact Tendercare Ltd Customer Services on telephone 01903 726161 3 Factory replacement components should be used in all repairs These are available from Tendercare Ltd 7...

Page 11: ...ts one either side of the seat A release lever located at the rear of the backrest operates the struts WARNING The gas struts are pressurised devices and therefore are potentially dangerous if mishandled Do not attempt to dismantle or repair them They must always be replaced as a complete unit Removal 1 Extend the gas struts to their maximum length by holding onto the front of the seat frame with ...

Page 12: ...val 1 Put the brake in the ON position to gain access to all the fixing screws 2 Remove the four fixing screws using a 2 5mm hexagon key and 7mm socket 3 Remove the two locking plates one either side of the pushchair Carefully turn the brake to the off position and remove the brake operating rod by dropping it downwards Replacement 1 Fit a new rod making sure that the spring is properly located on...

Page 13: ...Grade 241 3 Always use recommended components and parts available from Tendercare Ltd 4 Do not modify or repair the frame Fold A Way Spring DIMENSIONS B A C Sizes for Guidance Only Please refer to latest manufacturer specifications for sizes MODEL DIMENSION A DIMENSION B DIMENSION C Assembled Dimensions XTRA SMALL 960 485 1010 SMALL 960 515 1010 LARGE 960 515 1010 XTRA LARGE 960 645 1010 Folded Di...

Page 14: ...shop Manual Document No 045 02v1Foldaway Spring workshop manual doc Authority Quality Controller Authorised J Adams Page 14 Sept 05 General Assembly Fold A Way Spring 1 7 8 9 10 13 14 15 17 18 20 23 24 12 26 25 5 6 4 11 26 16 21 22 19 2 3 ...

Page 15: ...X3 Seat Frame Connector 2 7 MS4M Front to Rear frame Con Strip 2 8 TS6077 Spring Release Pins 2 9 TS6261 Leaf Spring 2 10 TS6075 Black End Caps 4 11 TS6258 Castors 2 12 TS6357 Rear Wheels 2 13 TS6225 Handle Bar Grips 2 14 TF6401 Gas Strut 2 15 MXS13M Gas Strut Trigger Assembly Double 2 16 TS6070 Thumbscrews 3 17 TS6230 Sliders Nylon 2 18 TS6264 Wheel Bolts M8 x 80mm Stainless Steel 2 19 TS6035 Foo...

Page 16: ...eat Frame Connector Small Large 2 7 MS4M Front to Rear frame Con Strip 2 8 TS6077 Release Pins 2 9 TS6261 Leaf Spring 2 10 TS6075 Black End Caps 4 11 TS6258 Castors 2 12 TS6257 Rear Wheels 2 13 TS6225 Handle Bar Grips 2 14 TF6401 Gas Strut 1 15 MS13M Gas Strut Trigger Assembly Double Small Large 2 16 TS6070 Thumbscrews 3 17 TS6230 Sliders Nylon 2 18 TS6264 Wheel Bolts M8 x 80mm Stainless Steel 2 1...

Page 17: ...ector 2 7 MX4M Front to Rear frame Con Strip Extra Large 2 8 TS6077 Release Pins 2 9 TS6261 Leaf Springs 2 10 TS6075 Black End Caps 4 11 TS6258 Castors 2 12 TS6357 Rear Wheels 2 13 TS6225 Handle Bar Grips 2 14 TF6401 Gas Strut 1 15 MX13M Gas Strut Trigger Assembly Double Ex L 2 16 TS6070 Thumbscrews 3 17 TS6230 Sliders Nylon 2 18 TS6264 Wheel Bolts M8 x 80mm Stainless Steel 2 19 TS6135 Footrest Mo...

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