INSTALLATION INSTRUCTIONS
R
−
410A Split System Air Conditioner
6
421 01 5103 00
B. REFRIGERANT LINE SETS
The refrigerant line set must be properly sized to assure
maximum efficiency and proper oil circulation.
Refer to Product Specifications and Long Line
Applications Guideline for line set sizing
.
NOTE:
Total line set length must not exceed 200 feet
(61m).
A crankcase heater must be used when the refrigerant
line length exceeds 80 feet (24.4m).
If outdoor unit is more than 10 feet (3m) higher than the
indoor coil, refer to the Long Line Applications Guideline
for instructions.
When the outdoor unit is higher than the indoor coil, the
vertical separation must not exceed 100 feet (30m).
When the outdoor unit is lower than the indoor coil, the
vertical separation must not exceed 50 feet (15.2m).
If it is necessary to add refrigerant line in the field, use
dehydrated or dry, sealed, deoxidized, copper
refrigeration tubing. Do not use copper water pipe.
Do not remove rubber plugs or caps from copper tubing
until connections are ready to be made.
Be extra careful when bending refrigeration tubing.
Tubing can “kink” easily, and if this occurs, the entire
length of tubing must be replaced.
!
WARNING
PERSONAL INJURY HAZARD
Failure to relieve system pressure could result in
personal injury and/or death.
Relieve pressure and recover all refrigerant be-
fore servicing existing equipment, and before fi-
nal unit disposal. Use all service ports and open
all flow
−
control devices, including solenoid
valves.
C. ROUTING AND SUSPENDING REFRIGERANT
LINES
Run refrigerant lines as straight and direct as possible,
avoiding unnecessary bends and turns. Always insulate
the entire suction line. Both lines should be insulated
when routed through an attic or when routed through an
underground raceway.
When routing refrigerant lines through a foundation or wall,
do not allow refrigerant lines to come in direct contact with
the building structure. Make openings large enough so that
lines can be wrapped with extra insulation. Fill all gaps with
RTV caulk. This will prevent noise transmission between
the tubing and the foundation or wall.
Along floor or ceiling joists, suspend refrigerant lines so
that they do not contact the building structure, water
pipes, or ductwork. Use insulated or suspension type
hangers. Metal straps must be at least 1” (25mm) wide to
avoid cutting into the tube insulation. Keep the liquid and
suction lines separate. Refer to Figure 5.
!
CAUTION
UNIT OPERATION HAZARD
Failure to follow this caution may result in im-
proper product operation.
Do not leave system open to atmosphere any lon-
ger than absolutely required for installation. Inter-
nal system components
−
especially refrigerant
oils
−
are extremely susceptible to moisture con-
tamination. Keep ends of tubing sealed during
installation until the last possible moment.
Figure 5
Routing and Suspending Refrigerant Lines
INSULATION
SUCTION TUBE
LIQUID TUBE
OUTDOOR WALL
INDOOR WALL
LIQUID TUBE
SUCTION TUBE
INSULATION
CAULK
HANGER STRAP
(AROUND SUCTION
TUBE ONLY)
JOIST
1” (25mm)
MIN
THROUGH THE WALL
SUSPENSION
