Tempsens CALsys 1700 User Manual Download Page 8

7

4.4

Installation of Calsys 1700

1)

 Unpack the furnace carefully 

and  inspect  it  for  any  damage 
that  may  have  occurred  during 
shipment.  If  there  is  shipping 
damage,  notify  the  carrier 
immediately.    

2)

 Open the front plate and back 

sheet  of  CALsys  1700  and 
remove all packing sheets from 
inside.

3) 

Heating  chamber  of  CALsys 

1700.

4)

  heaters  are  inserted  in  holding  clamp  and  then 

heaters  with  clamp  are  inserted  in  heating 
chamber.

holding clamp inserting in heaters

holding clamp with heaters tight

with screw

Insert heaters in insulation board 

as shown in figure (ceremic board)

Note :

 Heaters are very 

f r a g i l e   s o   p l e a s e  
assemble  very  -  very 
carefully  and  do  not 
apply  more  force  on 
h e a t e r   a n d   o t h e r  
element but connection 
should not be loosed. 

5)

  Insertion  of  heating  element  in  ceremic  board. 

Measure  the  height  should  be  around    40mm  from 
insulation board.

Insertion of heating element

40 mm height after inserting 

heating element

After insertion of heaters 

Note : 

Heaters are very 

f r a g i l e   s o   p l e a s e  
assemble  very-  very 
carefully  and  do  not 
apply  more  force  on 
h e a t e r   a n d   o t h e r  
element but connection 
should not be loosed. 

6) 

After fixed all heaters  connects the connection strips 

(through  nut  and  bolt  with  spanner). All  four  heaters 
connected in series connection. 

Connection strips connect 

with heater

Connection strips connect in pair 

of 3 heaters

remaining 2 heaters connect

individual strip

N o t e   :  

T h e   i n n e r  

chamber  include  open 
connection  strip  placed 
back side of main outer 
body  of  furnace  for 
proper connection. 

Summary of Contents for CALsys 1700

Page 1: ...CALsys 1700 USER MANUAL Temperature Calibrator TEMPSENS INSTRUMENTS l PVT LTD U ll Thermal Cable Solutions ...

Page 2: ...m 4 Overview 5 4 1 Introduction 4 2 Outline description 5 Operating Instruction 9 5 1 Power 5 2 Setting the temperature 5 3 Operating Instruction 6 Operation of Controller 10 6 1 The Temperature Controller 6 2 Altering the set point 6 3 Monitoring the Controlling Status 6 4 Units 7 Maintenance Trouble shooting 11 7 1 Maintenance 7 2 Troubleshooting 8 Software Installation 12 8 1 Installation 8 2 P...

Page 3: ...is not the result of misuse In the event of failure covered by this warranty the instrument must be returned carriage paid to the supplier for examination and will be replaced or repaired at our option INTERFERENCE WITH OR FAILURE TO PROPERLY MAINTAIN THIS INSTRUMENT MAY INVALID THIS WARRANTY 1 3 Unpacking Initial Inspection Our packing department uses custom designed packaging to send out your un...

Page 4: ... parts of the apparatus to prevent fire risk Ÿ Before connecting to the electricity supply please familiarize yourself with the parts of the calibrator with the help of operating manual Ÿ Burn Hazard Do not touch the target surface of the unit Ÿ Always replace the fuse with one of the same rating voltage and type Ÿ Overhead clearance is required Do not place unit under a cabinet or other structure...

Page 5: ...ature Protection Autonics safety controller with BTypeT C Stabilization Time 15 to 20 Min Dimensions 640 H x 500 W x 550 D mm Block CavityAperture 2X6 5 2x8 5 mm with 140mm depth Ceremic 29MM dia end closed tube Weight Approx 80 kg 4 3 Technical Data 3 2 Circuit Diagram N P E R F Fan 230V AC Transformer Heater B Type T C P PHASE RED WIRE N NEUTRAL BLACK WIRE E EARTH BLUE WIRE N P MCB ROCKER SWITCH...

Page 6: ...ainted by a high emissive paint The target is heated by MoSiO2 heaters which allows the source to heat up to 1700 C in about 3Hrs and hold it stable at temperature within 2 0 C The heater blockhouses consists a heater the controller sensor The temperature controller to sense the block temperature uses this sensor To obtain the maintain a required temperature the controller varies the power to the ...

Page 7: ...ler to the PC I tools Download from Eurotherm website software is used for communicate the controller to PC and CALsoft for graphical view and data logging of the CALsys 1700 8 Controlling Sensor Connection Connect thermocouple wire to the controller terminal according to polarity There is difference between main controller and safety controller reading is not configured by others Main Controller ...

Page 8: ...re force on h e a t e r a n d o t h e r element but connection should not be loosed 5 Insertion of heating element in ceremic board Measure the height should be around 40mm from insulation board Insertion of heating element 40 mm height after inserting heating element After insertion of heaters Note Heaters are very fragile so please assemble very very carefully and do not apply more force on h e ...

Page 9: ...rom front side and after this all four nut bolt tight shown as below fix the ss chamber into outer cabinate nut bolt tight 12 After this the transformer lead connect through nut and bolt with the help of spanner in the open strip from back side as per shown in Figure cable connect with right open strip in back side cable connect with left open strip in back side 13 Screw tight the cable with the s...

Page 10: ...tion Ÿ After the completely installation Ÿ Connect the CALsys 1700 to a suitable power supply ON the Mains switch located at back side with power entry Ÿ Set the desire temperature value in PID by using UP Down key Ÿ Aim the reference Master standard infrared temperature sensor to the target area Ÿ PV Present value display in controller will gradually rise until it reaches the set point temperatur...

Page 11: ...es to indicate the new set point 6 3 Monitoring the Controller Status Arow indicate the controllers status as follows OP1 Heat Output REMThis beacon indicates activity on the PC interface ALM this indicates when PV Present value is more than 1700 C 6 4 Units Momentary pressing of the Scroll key will show the controller units C or F by using SCROLLkey UP DOWN key unit can be change IMPORTANT NOTICE...

Page 12: ...ded Cleaning may be accomplished by the use of a small dry paint brush 7 2 Trouble Shooting 1 Unit Fails to Operate Check fuse if it is tripped switch is ON If not power ON of calsys 1700 consult us 2 Unit Unstable Controller parameter has been interfered consult us 3 If the temperature of the calibrator is not rising a The heating element may be open b The thermocouple may be open c TheThyristor ...

Page 13: ...8 2 Parameter in Main Screen 8 2 1 Communication Communication between the furnace and the software is implemented via a RS 232 cable connected between the furnace and the PC serial port This enables the acquisition and recording of data as well as the transfer of commands from the software application to the tempsens furnace Communication can be done by clicking on connect and select correct COM ...

Page 14: ...logging up to 120 minutes than clickon start graph button After complete the task clickon save to file button Set Point C in which you can set temperature of furnace as your requirement PVI Value Read the current PVvalue present value of furnace temperature File will be stored in xls formatto save previous recordopen the file by clicking on menu file open ...

Page 15: ...eas or shipment overseas the device should be placed in welded foil ideally along with silicon gel to protect it from humidity Warranty TEMPSENS CALsys 1700 instrument have a warranty of one year from the invoice date This warranty covers manufacturing defects User induced faults are not covered under this warranty Limit of Liability TEMPSENS not liable for any damages that arise from the use of a...

Page 16: ...nd Instrumentation in various insulations as PTFE FEP PFA Kapton Silicon Fiber Glass Ceramic Fiber Refrasil Nextel PVCetc invarietyofconfigurations Thesecablesareavailableintemperaturerange 60 Cto1200 C All our products are manufactured under strict ISO 9001 quality management system We also provide Calibration Certificateswithallcables Westockmosttypesofcableswhichenableusforfastdeliveryofgoods O...

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