TemperZone OPA 250RLTFP-DZ Installation & Maintenance Download Page 9

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APPENDIX I 

PROTECTION FUNCTIONS

The UC8 implements system protection functions such as 
indoor coil frost, extreme high and low pressures, rapid on-
off cycling of the compressors, loss of refrigerant and more.

The following applies to all protection functions except 

where otherwise indicated:

Unit operating capacity may automatically be reduced 
before a protection function is activated. Such a reduction 

may be sufficient to prevent an actual trip from occurring.

When a compressor is stopped by a protection function it is 
held off for a period of 3 minutes, after which it is allowed to 
restart (provided the cause of the trip has cleared).

When a protection function is active and when a unit is 

locked out the alarm relay output “FLT” is active.

More detailed information about protection functions and 

troubleshooting refer to document “UC8 troubleshooting 

information”, available for free download from the 

temperzone internet website.

High pressure protection (HP) 

OPA Econex units are fitted with high pressure transducers 

connected to UC8 input HPT. A compressor is switched 
off when the discharge line pressure reading exceeds 
4151 kPa.

The display shows the letters ‘HP’ when protection is 

active.

Low pressure protection (LP)

OPA Econex units are fitted with low pressure transducers 

connected to UC8 input LPT. A compressor is switched off 
when the suction line pressure reading falls below 228 kPa.

The display shows the letters ‘LP’ when 

 

protection is active.

Indoor coil frost protection

When the unit is cooling the evaporating temperature in the 
indoor coil should remain above -8°C. If this temperature 
falls below -8°C then ice (frost) likely will form on the 
indoor coil. If the low temperature persists for longer than 6 
minutes then the protection function activates.

When indoor coil frost protection is 
activated the compressor is stopped for 6 
minutes, after which it is allowed to restart.

High discharge line temperature protection

The controller monitors the compressor discharge line 

temperature via a sensor connected to input ‘DL’ (red wires). 

The compressor is stopped when:

• The temperature rises above 115°C for longer than  
  15 minutes.

• The temperature rises above 125°C for longer than  
  2 minutes.

The display shows the message ‘Hi-t’ when

 

protection is active.

High discharge superheat protection

Discharge superheat is defined as the difference between 

the compressor discharge gas temperature and the 
condensing temperature. When this temperature differential 
becomes very high it is an indication that the compressor 
is being starved of refrigerant gas. Common reasons for 
this could be a lack of refrigerant (under-charged or loss-
of-charge) or a problem with the expansion device (for 
example a stuck accurator or loose wiring to an EEV).

The protection is activated when discharge superheat 
exceeds 60K for longer than 30 minutes.

The display shows the message ‘Hi-dSH

\when protection is active.

Low discharge superheat protection

Discharge superheat is defined as the difference between 

the compressor discharge gas temperature and the 
condensing temperature. When this temperature differential 
stays very low it can be an indication that the compressor 

is being flooded with liquid refrigerant. Common reasons 

for this could be an excess of refrigerant (over-charged) or 
a problem with the expansion device (for example a stuck 
accurator or loose wiring to an EEV).

The protection is activated when discharge superheat 
remains below the threshold for longer than 15 minutes. 
The threshold varies linearly from 0K at standard mode 

minimum capacity (40%) to 10K at nominal capacity (100%).

This protection function is disabled when a compressor 
operates at less than standard mode minimum capacity (< 

40%).

The threshold for a variable speed compressor operated in 

boost mode (capacity above 100%) is fixed at 10K.

The display shows the message  

‘LO-dSH’ when protection is active.

High evaporation temperature / high suction line

 

temperature protection

When the unit has a low pressure transducer connected to 
the compressor suction line then the controller calculates 
the evaporating temperature from the suction line pressure 
reading. If the unit does not have a low pressure transducer 

then the controller finds the evaporating temperature 

via a coil temperature sensor (input IC when the unit is 
cooling, input OC when the unit is heating, blue wires). 
Additionally the controller monitors the compressor suction 

line temperature via a sensor connected to input ‘SL’ (white 

wires).

The protection function stops the compressor when:

• The evaporating temperature remains above 27.5°C for 

longer than 15 minutes.

• The suction line temperature remains above 30°C for 

longer than 15 minutes.

The display shows the message ‘Hi-SL’ 

 

when protection is active.

Other alarms

The controller performs many other protection functions. 

For example:

• Signals from sensors and transducers must remain inside 

normal operating range.

• Modbus RTU communications with connected devices 

(e.g. RS-SSD wall control, a Carel Power+ inverter) must 

continue uninterrupted.

• Modbus RTU communications with a controller such 

as a BMS that is controlling the unit must continue 
uninterrupted.

Refer to document ‘UC8 Troubleshooting Guide’ for details.

Summary of Contents for OPA 250RLTFP-DZ

Page 1: ...frigerant Class A2L which is mildly flammable The system shall be installed operated and stored in a well ventilated space If the refrigerant gas comes into contact with fire a poisonous gas may occur Be aware that R32 does not contain an odour If indoors the appliance shall be stored in a room away from continuously operating sources known to cause ignition of R32 refrigerant for example an opera...

Page 2: ...00 mm The drain should have a slope of at least 1 in 50 and must not be piped to a level above the unit drain pipe refer fig 2 Figure 2 Condensate Drains OPEN DRAIN MINIMUM SLOPE 20 mm PER m 1 IN 50 100 mm MINIMUM 200 mm APPROX U TRAP 100 mm APPROX VENT PIPE FOR LONG CONDENSATE DRAIN RUNS 3 REFRIGERATION SYSTEM 3 1 General These OPA models each have a single inverter compressor to provide the flex...

Page 3: ...ard signal return is terminal 0V Control by a building management system via Modbus RTU or BACnet IP serial communications 4 5 Unit Controller UC8 The unit s UC8 controller receives requests such as Unit On Off Start compressors Activate HEAT Reverse Cycle and transfer the requests to the outputs after enforcing safety timers Figure 4 UC8 Controller The Unit Controller provides several system prot...

Page 4: ...d pair The cable shield should connect to terminal 0V on the UC8 controller The Master Slave communications cable connected between the UC8 controllers must be removed DIP switch 11 must be set to OFF on both UC8 controllers To avoid collisions of messages on the RS485 serial communications cable it is necessary to ensure each connected UC8 controller has a unique Modbus device address Refer to se...

Page 5: ...ps 2 to 5 for each compressor 7 Test operation of the compressors when operating in heating mode 8 Check for desired supply air flow rate at each outlet 9 Touch up any outdoor unit paintwork damage to prevent corrosion 10 Sign the check label 5 3 Commissioning of variable speed EC indoor plug fan A unit equipped with variable speed EC indoor plug fan allows adjustment of the fan speed to obtain th...

Page 6: ...e minimum capacity for example 0V on input VC then the compressor operates on minimum duty If a unit operates on low capacity for extended periods then the unit may periodically perform oil flush cycles Under such operating conditions compressor lubricating oil may slowly settle in parts of the refrigeration system other than the compressor Oil flush cycles help to return the lubricating oil to th...

Page 7: ...m to deliver the heating when most needed Heating capacity at design conditions may be incorrect As the outside temperature falls heat losses through the walls floor and ceiling increase Check the unit s brochure for information on the minimum maximum operating temperatures 8 3 When heating units have de icing cycles built in to remove ice on the outdoor coil This usually means reversing the cycle...

Page 8: ...city CAP Capacity 100 Expansion valve 1 opening EE1 Expansion valve 1 75 open Expansion valve 2 opening EE2 Expansion valve 2 75 open 10 UC8 CONTROLLER DISPLAY 11 VIKING CONTROLLER FACTORY SETTINGS Installer to check settings for site suitability and adjust as necessary SMT920 Controller RS SSD Wall Control Function Factory Settings changes from defaults Function Factory Setting PIN number 21 don ...

Page 9: ...s an indication that the compressor is being starved of refrigerant gas Common reasons for this could be a lack of refrigerant under charged or loss of charge or a problem with the expansion device for example a stuck accurator or loose wiring to an EEV The protection is activated when discharge superheat exceeds 60K for longer than 30 minutes The display shows the message Hi dSH when protection i...

Page 10: ...cked out the compressor is not allowed to start Lock out is designed to protect the compressor from repeatedly starting when a serious fault exists that requires the attention of a service technician The display shows the code of the fault that caused the lock out condition A unit that is locked out can be unlocked using any one of the following methods Remove mains power from the unit for at leas...

Page 11: ... 3 4 1 1 INPUT kW 2 5 1 5 0 5 2 0 1 0 3 0 3 5 Amps 500 1000 1500 2000 2500 0 100 200 300 AIR FLOW l s AVAILABLE EXTERNAL PRESSURE Pa 2 5 m s Face Velocity 400 500 0 NOMINAL INPUT kW 3 0 2 0 1 0 2 5 1 5 3 5 4 0 8V 7V 5V 6V 9V 8V 7V 6V 5V 2 9 2 0 1 5 1 0 4 7 2 4 3 4 4 3 1000 1500 2000 2500 3000 0 100 200 300 AIR FLOW l s AVAILABLE EXTERNAL PRESSURE Pa 2 5 m s Face Velocity 400 500 500 NOMINAL 9V 8V ...

Page 12: ...o scroll through list IMPORTANT Digital compressors must be operating at 100 for at least 10 minutes when taking these readings System 1 Cool Cycle Low Pressure SLP kPa Outdoor Ambient temperature C Evap temperature Et C Indoor Return air temperature C Suction Line temperature SLt C Indoor Supply air temperature C Suction Superheat SSH K Indoor fan amps A Discharge Line Pressure dLP kPa Fresh Air ...

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