Tempco TPC10062 User Manual Download Page 16

2.5

 

User Calibration

 - Display Offset

 

Each unit is calibrated in the factory before shipment. The user can still modify the calibration in the field. 
The basic calibration of the controller is highly stable and set for life. User calibration allows the user to offset 
the permanent factory calibration in order to: 

!

Calibrate the controller to meet a user reference standard.

!

Match the calibration of the controller to that of a particular transducer or sensor input.

!

Calibrate the controller to suit the characteristics of a particular installation.

!

Remove long term drift in the factory set calibration.

There are two parameters: Offset Low (OFTL) and Offset High (OFTH) for adjustment to correct an error in 

the process value. 

There are two parameters for the sensor input

These two signal values are CALO and CAHI.

 

The input 

signal low and high values are to be entered in the CALO and CAHI parameters respectively. 

Refer to 

section 1.6

 for key operation and 

section 1.7

 for the operation flowchart. Press and 

hold the 

 key until the setup Menu page is obtained.  Then, press and release the 

 key to navigate to 

the calibration low parameter OFTL. Send your low signal to the sensor input of the controller, then press 

and release the 

key.  If the process value (the upper display) is different from the input signal, the user 

can use and 

keys to change the OFTL value (the lower display) until the process value is equal to the 

value the user needs. Press and hold the 

key for 5 seconds to complete the low point calibration (the 

display should blink once).

 

The same procedure is applied for high scale calibration. 

As shown below, the two points OFTL and OFTH construct a straight line.

 

For the purpose 

of accuracy, it is best to calibrate with the two points as far apart as possible. After the user calibration is 

complete, the input type will be stored in the memory. If the input type is changed, a calibration error will 
occur and an error code 

 is displayed. 

2-3.Two Point User Calibration

2.6

 

Digital Filter 

In certain applications the process value is too unstable to be read. To improve this, a 

programmable low pass filter incorporated in the controller can be used

This is a first order filter with a time 

constant specified by the FILT parameter.

 

A value of 0.5 seconds is used as a factory default.

 

Adjust FILT 

to change the time constant from 0 to 60 seconds.

 

0 seconds represents no filter applied to the input signal. 

The filter is characterized by the following diagram. 

1

4

Summary of Contents for TPC10062

Page 1: ...TPC10062 Power Control Console with TEC 9400 PID Fuzzy Logic Process Controller D1306 TE 401 402 404 405 Revision 2 22 2019 USER MANUAL Manual TPC10062 Revision 4 21 D1357 02...

Page 2: ......

Page 3: ...d personnel only 3 To minimize the possibility of fire or shock do not expose this console to rain or excessive moisture 4 Do not use this console in areas where hazardous conditions exist such as exc...

Page 4: ...e following pages for complete operation and page 4 for auto tuning of the TEC 9400 temperature controller SPARE REPLACEMENT PARTS Tempco Description Part Number EHD 124 148 Fuse rated 15 Amp 250V x 1...

Page 5: ...error message 5 Restart the dwell timer when the dwell timer has timed out 6 Enter the manual control menu if failure mode occurs ENTER KEY Press and hold for 5 seconds or longer to for 6 2 seconds t...

Page 6: ...Sec 5 Sec 5 Sec To access parameter In the User Menu Refer to Section 1 1 1 To access parameter in the Setup Menu Refer to Section 1 1 2 Page 5 To start Manual Control Mode Refer to Section 1 1 3 Page...

Page 7: ...ile Menu Ramp and Soak 1 1 2 1 Basic Menu bASE In the setup menu when the upper display says SET Use the or keys to get bASE in the lower display Then use the key to cycle through the bASE menu parame...

Page 8: ...en the upper display says SET use the or key to get oUT in the lower display Then use the key to cycle through the oUT menu parameters Note Chart on pg 9 or SET OUT OUT1 O1TY O1FT O1HY CYC1 OFST OUT2...

Page 9: ...output 1 Cx xx is used to adjust output 2 You are able to exit manual mode by pressing and holding the key 1 1 4 Auto Tuning Mode Tunes PID Parameters to Your Application Also refer to pg 15 Press an...

Page 10: ...input 16 0 20 0 20mA linear current input 17 0 5V 0 5VDC linear voltage input 18 1 5V 1 5VDC linear voltage input 19 0 10 0 10VDC linear voltage input 0 9 UNIT Input unit selection 0 oC C unit 1 oF F...

Page 11: ...action 0 21 O1TY FACTORY SET DO NOT CHANGE Output 1 signal type 0 RELY Relay output 1 SSrd Solid state relay drive output 2 4 20 4 20mA linear current 3 0 20 0 20mA linear current 4 0 5V 0 5VDC linear...

Page 12: ...meter Description Range Default Value 27 RR Ramp rate See Pg 13 Low 0 0 High 900 0 F 0 61 PL1L Output 1 Low Power limit Low 0 High PL1H or 50 0 62 PL1H Output 1 High Power limit Low PL1L High 100 100...

Page 13: ...ghts 0 Any Value All parameters are changeable 1000 1000 All parameters are changeable 1000 Only user menu parameters changeable 9999 9999 All parameters are changeable 9999 Only SP1 to SP7 are change...

Page 14: ...only P or PD Control Used for Electric Heaters Select REVR for OUT1 set TI 0 OFST is used to adjust the control offset manual reset If PB 0 then O1HY will be hidden OFST Function OFST is measured in...

Page 15: ...on is performed during power up or any time the set point is changed Choose MINR ramp in minutes or HRR ramp in hours for the RAMP setting and the controller will perform the ramping function The ramp...

Page 16: ...OFTL Send your low signal to the sensor input of the controller then press and release the key If the process value the upper display is different from the input signal the user can use and keys to ch...

Page 17: ...mpless transfer After that the previous average value of of the output will be used for controlling output 1 2 If output 1 is configured as proportional control PB 0 and a value of 0 to 100 0 is set f...

Page 18: ...l the process value falls below the setpoint This will occur at least two times while the controller learns how to control your process Procedures Auto Tuning can be applied either as the process is w...

Page 19: ...still unsatisfactory the following guidelines can be applied for further adjustment of PID values ADJUSTMENT SEQUENCE SYMPTOM SOLUTION Proportional Band PB Slow Response Decrease PB High overshoot or...

Page 20: ...will be on for 10seconds then turn off for 10 seconds The controller performs open loop control and ignores the input sensor as long as it stays in manual control mode 2 10 1 Exit Manual Control Press...

Page 21: ...the secondary register 16 EIER Event Input Error Two or more event inputs are set to the same function Do not set the same function in two or more Event Input Function parameters E1FN through E6FN 26...

Page 22: ...give as much background information on the application or process as possible E mail techsupport tempco com Phone 630 350 2252 800 323 6859 Note Information in this manual was deemed correct at the t...

Page 23: ......

Page 24: ...eaters Process Heaters Temperature Control Cartridge Heaters Coil Cable Heaters Strip Heaters Tubular Heaters Instrumentation Temperature Sensors HEAT THINGS UP HEAT THINGS UP With Thousands of Design...

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