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8

Temco  DV5200, DV6400DSN/DSP Series

77794

Electrical Services

Optional fan kits are equipped with a 120V, 60Hz
blower, less than 12 amps.

If electrical supply 120V is being roughed in to provide
for future installation of an optional blower kit, an
approved surface mount, steel electrical box, cover and
strain relief bushing must be installed in the fireplace
(supplied by others).

NOTE:  All electric connections are to be made in
accordance with CSA Standard C22.1 - Canadian
Electrical Code part 1 or with the National Electrical
Code, ANSI/NFPA 70 (latest addition) and/or in accor-
dance with local codes.

General Venting

When locating the vent termination, the minimum vent
clearances must be observed. (Page 9, Fig. 10)

NOTE:  Local codes may require different clearances.

It is recommended that  the termination not be located
within 24" (305mm) of garden sheds, fences, decks,
utility buildings or other obstructions.

Do not locate termination cap where excessive snow or
ice build up may occur. Be sure to check vent termina-
tion area after snow falls and clear to prevent acciden-
tal blockage of venting system. When using snow
blowers, make sure snow is not directed towards vent
termination area.

This appliance has a "special vent system". Check with
local codes or in the absence of same, with CSA
B149.1 installation codes in Canada, or the current
National Fuel Gas Code ANSI Z223.1/NFPA 54 in the
USA, regarding special vent termination clearances.

These fireplaces are certified for use with four types of
venting systems

1. Temco 4” x 7” dia. flex vent.

2. Temco TDV series 4” x 7” dia. rigid vent.

3. Simpson Dura-Vent GS series 4” x  6

⁵⁄₈

” dia. vent.

4. Security Secure Vent series 4” x 6

⁵⁄₈

” dia. vent.

Review general venting information in this manual, and
information packed with the venting prior to starting the
installation of the fireplace.

Termination shall not be recessed into a wall or
siding.

Horizontal sections must maintain a minimum 1/4”
rise per linear foot of horizontal run.

Combustible clearances from any horizontal vent
pipe area must be 2” (51mm) from top of vent, and
1” (25mm) from sides and bottom.

Clearance to combustibles from vertical pipe sur-
face is 1” (25mm).

3" (76mm) 

Min.

Gas Supply Inlet

To
Equipment Inlet

Nipple

Cap

Tee Fitting

T172

Fig. 9  Sediment trap.

1/2” Gas Supply

1/2” NPT x 1/2” Flare
Shut-off Valve

1/2” Flex Line
(from valve)

FP297a

Fig. 8  Typical gas supply installation.

IMPORTANT:  Always check for gas leaks with a
soap and water solution. Do not use open flame
for leak testing.

Sediment Trap

A sediment trap shall be installed as close to the inlet
of the equipment as practicable at the time of equip-
ment installation. The sediment trap shall be either a
tee fitting with a capped nipple in the bottom outlet as
shown below or other device recognized as an effec-
tive sediment trap.

Thermostatic Fan Kit - Optional

(Part # GDVTFK)

For installation of the optional fan, please refer to the
instructions included in the fan kit.

Summary of Contents for DV5200DSN

Page 1: ...er call the fire department WARNING IF THE INFORMATION IN THIS MANUAL IS NOT FOLLOWED EXACTLY A FIRE OR EXPLO SION MAY RESULT CAUSING PROPERTY DAMAGE PER SONAL INJURY OR LOSS OF LIFE PLEASE READ THIS MANUAL BEFORE INSTALLING AND USING APPLIANCE INSTALLER CONSUMER SAFETY INFORMATION FOR YOUR SAFETY Installation and service must be performed by a qualified in staller service agency or the gas suppli...

Page 2: ...nting Components 19 Operating Instructions Glass Door Removal Procedure 23 Glass Cleaning 23 Louvre Installation 23 Log Installation 24 Speed Control Switch 25 Lighting Operating Instructions 26 Troubleshooting 27 Fuel Conversion 28 Maintenance Unit Adjustment 30 Maintenance 30 Glass Door Replacement 31 Replacement Parts 33 Servicing 33 Warranty 34 Installation and Startup Checklist 35 Warranty Re...

Page 3: ...is fireplace should not be used as a drying rack for clothing nor should Christmas stocking or decorations be hung in the area of it 9 Under no circumstances should any solid fuels wood coal paper or cardboard etc be used in this fireplace 10 For safe operation the glass door must be closed 11 Do not use this heater if any part has been under water Immediately call a qualified service technician t...

Page 4: ...4 114mm 4 114mm O 3 76mm 3 76mm Framing Dimensions P 73 1867mm 79 2007mm Q 51 1315mm 56 1422mm R 34 883mm 34 883mm S 36 914mm 42 1067mm T Refer to Figure 3 or 4 for Rough Opening Depth Fig 1 Fireplace specifications and framing dimensions S Rough Opening Width Rough Opening Height Rough Opening Depth A C L 4 102mm Dia 7 178mm Dia 1 2 1 3 m m Q Q P T I J R B K L M N C H E F G K L M N O D Gas Line A...

Page 5: ...place or venting 5 Drywall can be extended flush on the bottom top and to the outermost part of the sides of the fireplace 6 Noncombustible materials such as brick and tile can be extended across the face of the fireplace If brass trim kit is going to be installed brick and tile will have to be installed flush with the front of this appliance X 1 25mm Minimum Air Space Clearance to Combustible Mat...

Page 6: ...mandatory as surface tem peratures of combustibles are tested surface tempera tures of flooring carpeting tile varnish etc may reach a point where damage to some surfaces may result For example carpeting may buckle and discolor vinyl tile may discolor and unglue varnishes waxes etc on wood flooring may dis color Surround Material When using materials around the face of the fireplace these material...

Page 7: ...ped in the control valve compartment Using two wrenches tighten the flexible tube at the shut off valve and at the gas control 3 When using a flex connector use only approved fittings When a union is installed provide easy access in it s placement for servicing Refer to gas specification for pressure details and ratings 4 When a vertical section of gas pipe is required for the installation a conde...

Page 8: ...e ANSI Z223 1 NFPA 54 in the USA regarding special vent termination clearances These fireplaces are certified for use with four types of venting systems 1 Temco 4 x 7 dia flex vent 2 Temco TDV series 4 x 7 dia rigid vent 3 Simpson Dura Vent GS series 4 x 6 dia vent 4 Security Secure Vent series 4 x 6 dia vent Review general venting information in this manual and information packed with the venting...

Page 9: ...embly above the meter regulator assembly 457cm above the meter r egulator assy I Clearance to service regulator vent outlet 3 91cm 3 91cm J Clearance to nonmechanical air supply inlet 12 30cm for appliances 10 000 Btuh 9 23cm for appliances 10 000 to building or the combustion air inlet to any 3kW and 100 000 Btuh 30kW Btuh 3kW and 50 000 Buth other appliances 15Kw K Clearance to a mechanical air ...

Page 10: ...icone sealant to outer pipe Sealant should be applied at every joint in the vent system including at the fireplace and at the vent terminal Fig 13 Apply sealant at every joint in vent system Roof Pitch H Min Flat to 6 12 12 305mm 6 12 to 7 12 15 381mm Over 7 12 to 8 12 18 457mm Over 8 12 to 16 12 24 610mm Over 16 12 to 21 12 36 914mm H 12 x Vent Cap Lowest Dis charge Opening Gas Vent Roof Pitch is...

Page 11: ...or all sidewall applications and vertical venting up to 35 10 7m Flex shall be properly supported so there are no sags in the system Supports must be used at least every 24 610mm on horizontal section and every 36 914mm on vertical Wire or metal stripping may be used to support the venting For 4 x 7 flex the 7 flex has an outside diameter of 7 191mm and if installed in a chase the inside diameter ...

Page 12: ... Extension Frame Kit No VEF is used measure to outside surface of wall without siding and add 2 addi tional inches 51mm to the venting length A brick extension kit No BEF is available to extend the horizontal vent terminal HSQ47 or HFTK kit terminal beyond the brick surface If the BEF extension is used measure to the outside surface of the framed wall and add 4 additional inches to the venting len...

Page 13: ... a 4 dia band clamp 8 To finish connections place a small bead of sealant to the outside of the fireplace inlet flange Then slide the extension collar over the inlet flange and secure with the three 3 screws provided NOTE We recommend driving in two 2 sheet metal screws at 180 adjacent to the gear clamp at each joint 2 51mm 1 25mm Inside Wall Wall Shield Exterior Wall Flange at Top Thimble Extensi...

Page 14: ...per location and secure to the floor 6 Install the firestop at the ceiling level 7 If an attic space insulated or not is located above the ceiling the firestop should be installed to the underside of the ceiling The firestop maintains the proper air space clearance from the vent to insula tion and building materials An attic insulation shield AS7 8 may be used above the firestop to keep attic insu...

Page 15: ...orizontal run Combustible clearances from any horizontal vent pipe area must be 2 51mm from top of vent and 1 25mm from sides and bottom Clearance to combustibles from vertical pipe sur face is 1 25mm Prior to securing each vent component make sure the sections are pushed together firmly to maintain vent integrity Sidewall Horizontal Venting General When locating the vent termination the minimum v...

Page 16: ...ination loca tion are consistent with requirements for termina tions and vent runs 2 Secure unit to the floor 3 Locate vent opening in wall Maintain 2 51mm clearance to top of vent from combustibles Install wall thimble per instructions supplied with Horizontal Vent Kit Refer to Pages 12 13 Figures 19 and 20 for wall thimble installation 4 Attach vent components beginning with a TDV45S elbow Apply...

Page 17: ...l flue and inlet pipes must overlap last vent section a minimum of 1 25mm If the horizontal termination is located in an accessible area below 7 178mm an HTG guard is to be in stalled over terminal A Vinyl Extension Frame Kit No VEF is required for all installations where vinyl siding is used with the HFTK Kit or HSQ47 Horizontal Vent Termination If a Vinyl Extension Frame Kit No VEF is used measu...

Page 18: ...43mm 29 743mm N 34 864mm 34 864mm O 28 724mm 28 724mm P 20 521mm 20 521mm C A Min B Min D M Min N Max L Ref E F 10 254mm Min 1 2 13mm L K 16 407mm P Min G Min O Max H J 10 254mm Min HSQ47 TDV90 TDV45 Corner Installation Horizontal Vent 45 Up Out Vent Horizontal HSQ47 TDV90 TDV45 Vertical Vent Horizontal Vent HSQ47 Cap telescopes may be cut off to achieve minimum framing depth TDV45 T198 NOTE Refer...

Page 19: ...7 4 Flex HFTK Round Hor Term Cap High Wind Includes 7 4 Flex x 3 ft long CDV HSK Round Hor Term Cap uses 7 4 Flex RN47 Vertical Vent Kit Includes 7 4 flex x 10 ft long Firestop Thimble Assy VSK7MH 2 Vertical Vent Kit uses 7 4 Flex VSK7 NOTE Flexible and rigid vent system components are NOT interchangeable unless otherwise specified in the venting instructions TDV Series Direct Vent System Installa...

Page 20: ...ay be used instead of the vinyl siding standoff to create a level surface to mount the vent terminal The Terminal must not be recessed into siding Measure the wall thickness including furring strips If a Vinyl Siding Standoff is required it must be used with vinyl siding measure to outside surface of wall without siding and add 2 51mm Flat Wall Installation All Units Wall Thickness Vent Length inc...

Page 21: ...Horizontal Square Termination Cap 984 Horizontal Square Termination Cap w 1 return 984L Horizontal Square High Wind Termination Cap 985 Snorkel 14 Rise Termination Cap 982 Snorkel 36 Rise Termination Cap 981 Wall Thimble Support Box 940 Cathedral Ceiling Support Box 941 Brass Trim for Cathedral 3951 Firestop Spacer 963 Flashing 0 12 6 12 Roof Pitch 943 Flashing 7 12 12 12 Roof Pitch 943S Storm Col...

Page 22: ...6 36 Pipe Length Galvanized SV4L36 48 Pipe Length Black SV4LB48 48 Pipe Length Galvanized SV4L48 1 6 Adjustable Pipe Black SV4LBA 1 6 Adjustable Pipe Galvanized SV4LA 1 12 Adjustable Pipe Black SV4LBA12 1 12 Adjustable Pipe Galvanized SV4LA12 1 24 Adjustable Pipe Black SV4LBA24 1 24 Adjustable Pipe Galvanized SV4LA24 45 Elbow Swivel Black SV4EB45 45 Elbow Swivel Galvanized SV4E45 45 Elbow Black SV...

Page 23: ...tute glass will void all product warranties Care must be taken to avoid breakage of the glass Do not operate this fireplace without the glass front or with a broken glass front Replacement of the glass should be done by a licensed or qualified service person Do not remove the glass door when unit is hot to the touch NOTE Inspect the door gasket The braided door seal gasket has a small overlap area...

Page 24: ...enter log supports slots aligned with tabs and log placed rearward 5 Top twigs can then be placed in their designated positions provided with pins on back logs and grooves on the center log The two outside twigs provided on the DV6400 models rest on top of the ends of the grate They are located and supported by the wire formed brackets extending up from the firebox base Fig 34 TL121 Fig 32 Correct...

Page 25: ...10 Flame should not impinge touch on logs WARNING Do not place rock wool lava rock or any other materials on the burner Use only certified material supplied with this fireplace Using uncertified materials will void the warranty Ember Tray Steel Wool Rock Wool TL125 Fig 36 Steel wool and rock wool placement Speed Control Switch 1 The blower combination on off switch and electronic speed control is ...

Page 26: ...Do not touch any electric switch Do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the Fire Department To Turn Off Gas to Heater Lighting And Operating Instructions 1 Set thermostat to lowest setting 2 Turn off all electric power to the appliance if service is to be perf...

Page 27: ... hot If 120V not present check fuse or circuit breaker turned to ON and reset line at control module and white or repair wiring leading to fireplace cycle has been return at module completed Spark for six 6 seconds a Check that gas is turned on Turn gas on and or purge system at Ignitor but no ignition system purged of burner b Check that tips of ignitor are Position elecrodes so tips are directly...

Page 28: ...t for your model for parts included with our fireplace Check the items in the kit with the parts list Notify the supplier of any items that are missing before installing the conversion kit 1 Turn off the gas supply 2 Turn off the electrical supply to the appliance if so equipped To Replace Burner Orifice 1 Remove grate assembly using 1 4 nut driver to remove four 4 outside screws Place grate assem...

Page 29: ...ll gas line connections and the control valve for gas leaks using a soap and water solution or other gas detection solution Bubbles indicate a leak that MUST be corrected Do not use an open flame to test for gas leaks 11 Using a ball point pen fill out the conversion label that is supplied with the conversion kit Place the conversion label adjacent to the rating plate A Air Shutter Settings Model ...

Page 30: ...input rating does not need to be reduced When installing this fireplace at an elevation above 2 000 feet in the United States it may be necessary to decrease the input rating by changing the existing burner orifice to a smaller size Input should be re duced four percent 4 for each 1 000 feet above sea level unless the heating value of the gas has been reduced in which case this general rule will n...

Page 31: ...xtreme caution in cleaning around the pilot The pilot should not be moved or altered from the original factory setting Pilot to burner preset location The burner should be placed back into its original locked and secure position after clean ing and servicing proper location of burners are criti cal NOTE All replacements and repairs should be performed by a qualified technician contact your nearest...

Page 32: ...put Max Input Max Orifice 0 4500ft Altitude in Canada DV5200DSN 17 000 25 000 3 5 w c 42 DMS DV5200DSP 17 500 25 000 10 0 w c 1 45mm DV6400DSN 18 000 27 000 3 5 w c 40 DMS DV6400DSP 17 500 25 000 10 0 w c 1 45mm Air Shutter Settings Model Opening A DV5200DSN 1 16 1 6mm DV5200DSP 7 16 11mm DV6400DSN 3 16 4 7mm DV6400DSP 7 16 11mm NOTE These are minimum settings Air shutter open ings may be increase...

Page 33: ... Burner Orifice PCOAO70H04 PCOAO70H01 Bracket Ignitor 77031 77031 Bracket DSI Valve White Rodgers 78611 78613 DS Ignition Control Channel 77948 77948 Wiring Harness Assy Channel 77949 77949 DS Ignition Synetek DS2070S 20007288 20007288 Screw 8 x 3 8 Type F Phillips Hex Head 69203 69203 Spark Electrode w Wire 72935 72935 Junction Box 76373 76373 Assy Tube Flexible Gas Line w Valve 72287 72287 Grate...

Page 34: ...rnished Alteration of the Product in any way is prohibited and voids any and all war ranties Removal of the data plate alters the Product and voids the warranty The installer must have completed the installation and Startup Checklist a copy of which must be submitted along with proof of purchase to obtain prior approval for warranty repair or replacement and to affect a warranty claim The Checklis...

Page 35: ...ize adequate for input rating BTU s per hour of fireplace per National Fuel Gas Code NFPA54 in the case of USA installations or Installation Code CAN 1 149 in the case of Canadian installations Make following checks Gas line integrity at supply line connection Glass front panel position Correct gas pressure Inlet Pressure __________ inches w c Manifold Pressure __________ inchesw c Piezo ignitor f...

Page 36: ...dequate for input rating BTU s per hour of fireplace per National Fuel Gas Code NFPA54 in the case of USA installations or Installation Code CAN 1 149 in the case of Canadian installations Make following checks Gas line integrity at supply line connection Glass front panel position Correct gas pressure Inlet Pressure __________ inches WC Manifold Pressure __________ inchesWC Piezo ignitor function...

Page 37: ...d line To register your warranty please provide the information indicated on this form and mail it to CFM Specialty Home Products Attn Warranty Registration 410 Admiral Blvd Mississauga Ontario Canada L5T 2N6 Model ______________________________________ I certify that I have followed all codes and regulations and adhered to the TEMCO installation instructions I have completed the proper installati...

Page 38: ...410 Admiral Blvd Mississauga Ontario Canada L5T 2N6 905 670 7777 CFM Specialty Home Products ...

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