Telwin Tecnica 150 Troubleshooting And Repair Manual Download Page 15

-

set up the ohmic load with the switch settings as in the
table in

;

-

on the front panel turn the current potentiometer to

maximum (turn clockwise as far as it will go);

-

start up the ohmic load and make sure that:

-

the waveforms displayed on the oscilloscope

resemble those in

;

-

the output current is equal to +130Adc ±5% and the

output voltage is equal to +25.2Vdc ±5%; if the output
current reading is not 130A ±5%, adjust the current
using jumpers JP6, JP7 and JP8 (

).

-

switch off the ohmic load.

-

set up the ohmic load with the switch settings as in the
table in

;

-

on the front panel turn the current potentiometer to

maximum (turn clockwise as far as it will go);

-

start up the ohmic load and make sure that:

-

the waveforms displayed on the oscilloscope

resemble those in

;

-

the output current is equal to +150Adc ±5% and the

output voltage is equal to +26Vdc ±5%; if the output

current reading is not 150A ±5%, adjust the current
using jumpers JP6, JP7 and JP8 (

).

-

switch off the ohmic load.

-

set up the dual trace oscilloscope, connecting probe CH1
x 100 to the anode of diode D21 and probe CH2x100 to the
anode of diode D22. Earth connections are both made to
the secondary dissipator;

-

remove the multimeter from the OUT+ and OUT- bump
contacts;

-

set up the static load generator with the switch settings as
in the table in

-

on the front panel position the current potentiometer to the
maximum (turn the knob clockwise as far as it will go) and
switch on the main switch;

-

activate the static load generator and make sure that the
waveforms displayed on the oscilloscope resemble those
in

-

deactivate the static load generator and switch off the
main switch.

With the load status as in

and the current

adjustment potentiometer on maximum, switch on the power
source and leave it in operation until the thermostatic
capsules trigger (machine in alarm status). Check the correct
positioning of the internal wiring and finally re-assemble the
machine.

C) Rated load test for TECNICA 150-186GE:

fig. F

fig. F

fig. 7

D) Rated load test for TECNICA 170:

fig. G

fig. G

fig. 7

E) Checking the secondary diode voltages:

fig. F, G or I;

fig. H;

F) Running time check and closing the machine

fig. F or G

- 15 -

SETTINGS:

PROBE

PROBE

TIME TOLLERANCES
±20%.

AMPLITUDE ON CH1
IS
AMPLITUDE CH2
IS

-

CH1 x100

- 100V/Div;
-

CH2 x10;

- 2V/Div;
- 5 sec/Div.

-

320V ±10%.

-

5V ±10%.

VERIFY THAT

µ

FIGURE E

1

2

2

2

3

2

4

2

5

2

6

1

SETTINGS:

PROBE

PROBE

TIME TOLLERANCES
±20%.

:

AMPLITUDE ON
CH1 IS
AMPLITUDE ON
CH2 IS

-

CH1 x100

- 100V/Div;
-

CH2 x10;

- 5V/Div;
- 5 sec/Div.

-

320V ±10%;

-

8V ±10%.

VERIFY THAT

µ

FIGURE F

Position switch

Number switch

1

3

2

3

3

3

4

2

5

2

6

2

SETTINGS:

PROBE

TIME TOLLERANCES
±20%.

AMPLITUDE ON
CH1 IS
AMPLITUDE ON
CH2 IS

-

CH1 x100

- 100V/Div;
- SONDA CH2 x10;
- 5V/Div;
- 5 sec/Div.

-

320V ±10%;

-

8V ±10%.

VERIFY THAT

µ

FIGURE G

1

3

2

3

3

3

4

3

5

2

6

1

SETTINGS:

PROBE

PROBE

TIME TOLLERANCES
±20%.

:

-

CH1 x100

- 50V/Div;
-

CH2 x100;

- 50V/Div;
- 5 sec/Div.

- REVERSE

AMPLIDUTE ON CH1
AND CH2 DOES NOT
EXCEED 250V.

VERIFY THAT

µ

FIGURE H

TECNICA 150-152-170-168GE

Position number

Position number

Switch number

Switch number

Summary of Contents for Tecnica 150

Page 1: ...5 Wiring diagrams 6 Equipment required 10 General repair instructions 11 Troubleshooting and remedies 11 Testing the machine 14 Illustrations 17 TROUBLESHOOTING AND REPAIR MANUAL TROUBLESHOOTING AND...

Page 2: ...TIFICATION 115 230V CHANGE VOLTAGE only for Tecnica 152 OUTPUT CURRENT TRANSFORMER INDUCTANCE EMC FILTER I I PRIMARY EMC FILTER POWER TRANSFORMER SECONDARY DIODES FILTER CHOPPER RECTIFIER BRIDGE PRE C...

Page 3: ...lock 13 Block 14 Block 15 Block 16 Block 17 Inductance Secondary EMC Filter Flyback power supply Driver Primary current reader and limiter Duty cycle maker Adder Alarm Block Alarm LED Consisting of L2...

Page 4: ...approx 15 of the power supply voltage is allowed outside this range the safeguard triggers Consisting of R72 R70 and part of control board If the main supply voltage falls below the minimum allowed va...

Page 5: ...50 152 170 168GE 3 RECTIFIER BRIDGE 11 FLY BACK POWER SUPPLY CONTROL BOARD 1 PRIMARY EMC FILTRE 10 SECONDARY FILTER EMC 8 SECONDARY DIODES 2 PRE CHARGE 18 CURRENT POTENTIOMETER 25 POWER SUPPLY LED 17...

Page 6: ...Wiring diagram general TECNICA 150 170 168GE 6 Wiring diagram general TECNICA 152 TECNICA 150 152 170 168GE WIRING DIAGRAMS...

Page 7: ...Wiring diagram power board power supply control 7 TECNICA 150 152 170 168GE...

Page 8: ...8 TECNICA 150 152 170 168GE Wiring diagram power board power driver...

Page 9: ...Wiring diagram control board Wiring diagram change voltage board 115 230V only for TECNICA TECNICA 150 152 170 168GE 9...

Page 10: ...RED The instruments with codes can be supplied by Telwin The sale price is available on request ESSENTIAL INSTRUMENTS USEFUL INSTRUMENTS 1 Dual trace oscilloscope cod 802401 2 Static load generator co...

Page 11: ...hould only by done by expert or skilled electrical mechanical personnel After completing the repairs proceed in the reverse order to re assemble the cover and do not forget to insert the toothed washe...

Page 12: ...eding with faultfinding we should remind you that during these tests the power source is powered and therefore the operator is exposed to the danger of electric shock The tests described below can be...

Page 13: ...ntacts between gate and emitter corresponding to each component alternatively resistors R40 R41 R42 R43 could have burst and or diodes D32 D33 D34 and D35 may be unable to function at the correct Zene...

Page 14: ...and re solder the connector Tests should be carried out on the assembled machine before closing it with the top cover During tests with the machine in operation never commute the selectors or activat...

Page 15: ...far as it will go and switch on the main switch activate the static load generator and make sure that the waveforms displayed on the oscilloscope resemble those in deactivate the static load generator...

Page 16: ...e rated load test at 115V see point 1 3 A set up the ohmic load with the switch settings as in the table in on the front panel turn the current potentiometer to maximum turn clockwise as far as it wil...

Page 17: ...REWS FASTENING FRONT PANEL SCREWS FASTENING BACK PANEL SCREWS FASTENING HANDLE SCREWS FASTENING HANDLE DINSE SOCKET POWER TRANSFORMER SECONDARY DISSIPATORS POWER SUPPLY INTERRUPTOR FAN WIRE CONTROL BO...

Page 18: ...r modele logo et tension de I appareil denomination de la piece numero de matricule When requesting spare parts without any reference pls specify model brand and voltage of machine list reference numb...

Page 19: ...ariable Interruttore Interrupteur Switch Schalter Interruptor Cavo Alim Cable Alim Mains Cable Netzkabel Cable Alim Ventilatore Ventilateur Fan Ventilator Ventilador Induttanza Filtro Inductance Filte...

Page 20: ...er supply From mains without extension From mains with extension m Mechanichal stresses the machine has undergone to cription Des Dirty grade Dirty inside the machine Description Rectifier bridge Elec...

Page 21: ...TELWIN S p A 800 801 Via della Tecnica 3 36030 VILLAVERLA Vicenza Italy Tel 39 0445 858811 Fax 39 0445 858 858 E mail telwin telwin com http www telwin com...

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