TABLE OF CONTENTS
(Continued)
Page
8.0 OFF-STACK CALIBRATION ....................................................................................................... 8-1
8.1 Factory Selection of Optical Elements ........................................................................................ 8-1
8.2 Generating an Optical Clear Path Opacity Signal ....................................................................... 8-2
8.2.1 Simulating Installation Path Length on Test Stands ..................................................... 8-2
8.2.2 Actual Clear Path Conditions ........................................................................................ 8-3
8.3 Across Stack Alignment ............................................................................................................... 8-3
8.3.1 Optical Head Assembly ................................................................................................. 8-3
8.3.2 Retroreflector Assembly ................................................................................................ 8-4
8.4 Cleaning the Optical Surfaces ..................................................................................................... 8-5
8.4.1 Cleaning Materials ........................................................................................................ 8-5
8.4.2 Cleaning Procedures ..................................................................................................... 8-6
8.5 Optical Head Zero and One Hundred Percent Opacity ............................................................... 8-7
8.5.1 Setting the LED Current Level ...................................................................................... 8-7
8.5.2 Setting the Signal Gain ................................................................................................. 8-9
8.5.3 Final Calibration SET Function Routines .................................................................... 8-10
8.6 Adjusting Calibration Kit ............................................................................................................ 8-15
8.7 Verify the Response of the Optical Head .................................................................................. 8-17
8.8 Cal Mechanism Neutral Density Window Replacement ............................................................ 8-17
8.9 Cal Kit Neutral Density Window Replacement .......................................................................... 8-19
8.10 Off-Stack Calibration History ................................................................................................... 8-21
9.0 INSTALLATION ........................................................................................................................... 9-1
9.1 Flange Mounting .......................................................................................................................... 9-1
9.1.1 Mounting Pipe Considerations ........................................................................................ 9-1
9.2 Distance Determination ............................................................................................................... 9-3
9.3 Power Requirements ................................................................................................................... 9-4
9.4 Purge Air System ......................................................................................................................... 9-4
9.5 Data Cable ................................................................................................................................... 9-4
9.6 Purge Cable ................................................................................................................................. 9-4
9.7 Mounting the Optical Head and Retro Assemblies ..................................................................... 9-4
9.8 Enhanced Remote Display Assembly ......................................................................................... 9-5
10.0 TROUBLESHOOTING ............................................................................................................ 10-1
10.1 Primary Status Code U3 .......................................................................................................... 10-1
10.2 Extended Status Code U4 ....................................................................................................... 10-2
10.3 Assistance ............................................................................................................................... 10-2
APPENDIX A
SITE SPECIFICATION DATA SHEETS
APPENDIX B
MAINTENANCE CHECK SHEETS
APPENDIX C
SPARE PARTS
APPENDIX D
DRAWINGS
Drawing No. Sheet Rev Description
1800-0007
1 of 7
J
LightHawk
®
560 Opacity w/Instr. Air System Installation
1800-0007
2 of 7
J
LightHawk
®
560 Opacity Single Blower System
Installation
1800-0007
3 of 7
J
LightHawk
®
560 Opacity Dual Blower System Installation
1800-0007
4 of 7
J
LightHawk
®
560 Dual Blower Hi-Temp System
Installation
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