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Hi-E Model EPH Pool and Spa Heater

SECTION 1.
General Information

This manual provides maintenance instructions for the

Teledyne Laars Hi-E Model EPH 300 pool and spa heater.

SECTION 2.
Overall Operation and Service

2A. Heater Control Components

Some of the heater control components are the same

as those used in conventional heaters, but others are
designed specifically for the Hi-E EPH 300 heater (see
Fig. 1).

The following paragraphs describe the special

controls and their operation.

2A-1. Pressure Switch

The pressure switch is a safety device that senses

water pressure or back pressure between the heater and
the pool or spa when the filter pump is operating. The
switch is factory set at 2 pounds per square inch (psi)
(14 kilopascals [kPa]).

When the switch senses adequate water pressure, it

closes, allowing the heater to fire. The switch opens any
time water pressure is below 2 psi (14 kPa) and remains
opens, preventing the heater from firing, regardless of
the temperature control setting. If the water pressure is

too high, the switch remains closed, allowing the
heater to fire even if the filter pump is off. Therefore,
the height difference between the heater and the pool or
spa water surface level must fall within the correct
range.

2A-2. High Limit Switches

The Hi-E heater has two disk-type high limit

switches to meet ANSI safety requirements. The high
limit switches open if the temperature of the water
exceeds the respective limits, shutting down the heater.
The high limit switches close and automatically reset
when exposed to cool water flow for a short time.

The 150 degrees Fahrenheit (°F) (66 degrees

Celsius [°C]) high limit switch senses the temperature
of the hottest water as it leaves the heat exchanger.
The 135°F (57°C) high limit switch senses the tem-
perature of the mixed water after it leaves the heater
and mixes with water that bypasses the heater inlet to
the outlet.

Water can overheat if the water flow rate drops,

usually due to a flow restriction in the heat exchanger,
pool piping system, or a dirty filter. A broken disc or
spring in the automatic flow control valve can cause
the 150°F (66°C) high limit switch to open, allowing
too much water to bypass the heat exchanger, corre-
spondingly lowering the water flow rate through the
heat exchanger.

Figure 1. Component Location

Summary of Contents for Hi-E EPH 300

Page 1: ...closed allowing the heater to fire even if the filter pump is off Therefore the height difference between the heater and the pool or spa water surface level must fall within the correct range 2A 2 Hig...

Page 2: ...by the touch panel pads or when the 120 volt alternating current VAC power to the heater is interrupted 2A 7 Gas Valve The Hi E heater has a negative pressure gas valve that regulates the gas to the...

Page 3: ...wiring connections solid 8 Is the ignition control in lockout mode Turn the heater off and then back on at the touch panel to restart the ignition sequence If all of these items have been checked look...

Page 4: ...water flow 2E 2 Temperature Rise Test Case 2 The main reason for a temperature rise value greater than 22 F 12 2 C is a low water flow through the heater Check the installation for the following 1 In...

Page 5: ...gas Figure 5 Typical Manual Bypass Valve Installation Notes 1 When using metal pipe as heat sink join metal and PVC CPVC using metal male and PVC CPVC female connection 2 A manual bypass valve is used...

Page 6: ...mm 7 49 mm Color Code Brass Silver 5 The pressure at the gas valve outlet will be 0 2 inch 5 08 mm water column W C less than the pressure at the venturi lower inlet 6 Take a reading The ideal range s...

Page 7: ...or too many 90 degree elbows see Document 3090B Installation and Operation Manual 3 Worn or dirty combustion air filter 4 Internal blockage in the condensate trap or drain system To check the venturi...

Page 8: ...preset to work at an optimum elevation of 3 feet 0 91 m above or below the water surface level of the pool spa to be heated see Fig 9 However the switch can be adjusted to operate correctly in heaters...

Page 9: ...Wiring Diagram LEGEND P PURPLE BL BLUE BK BLACK O ORANGE W WHITE G Y GREEN W YELLOW TRACER BR BROWN W BK WHITE W BLACK TRACER Y YELLOW W R WHITE W RED TRACER R RED BL O BLUE W ORANGE TRACER GY GRAY FA...

Page 10: ...le Link Blue Wire 24VAC at Fusible Link Red Wire Is Combustion Fan Operating Table 3 Temp Control Sensor Resistance Water Temperature Sensor Resistance F C Ohms 50 10 19 906 60 16 15 314 70 21 11 884...

Page 11: ...sure 3B 3 Adjusting the Pressure Switch When the heater is installed between 3 and 10 feet 0 91 and 3 05 m below the water surface of the pool or spa the pressure switch senses the increased weight of...

Page 12: ...sistance in the range of 50 to 400 ohms 3 If the reading is above or below the range of 50 to 400 ohms replace the igniter Figure 10 Adjusting the Pressure Switch 6 Turn pump ON If pressure switch doe...

Page 13: ...rom the flow control valve see Fig 13 3 Inspect the disk to make sure it is properly seated 4 If the disc is not properly seated disassemble the valve and overhaul it Replace any corroded parts 3B 6 T...

Page 14: ...aching the combustion air fan to the venturi 10 Hold the combustion air fan with one hand and separate from the venturi 11 Reverse the previous steps to install a new fan Figure 12 Filter Removal Figu...

Page 15: ...nel assembly by remov ing the three screws along the base of the heater and the four screws on the sides see Fig 15 Two of these screws are inside the heater compartment 7 Remove the hex bolts that fa...

Page 16: ...al Strip Assembly R0209700 66 Fuse Assembly R0212600 67 Fuse 1 1 4 Amp R0021300 68 Panel Upper Front R0205100 69 Label Upper Front Panel R0209800 70 Bezel Temperature Control R0209900 71 Panel Lower F...

Page 17: ...Page 17 Hi E Model EPH Pool and Spa Heater...

Page 18: ...H 03867 603 335 6300 480 S Service Road West Oakville Ontario Canada L6K 2H4 905 844 8233 The above warranty applies only if the installa tion and operating instructions applicable to the model purch...

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