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Telecrane F21 Series, Manual

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Summary of Contents for F21 Series

Page 1: ...tercontinental Technologies Ltd 558 Plate Drive Bldg 2 East Dundee IL 60118 Ph 847 426 9597 Fax 847 426 9724 TELECRANE COM Telecrane Radio Remote Control F21 Series F24 Series Manual Rev 4a April 18 2012 ...

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Page 3: ...ons 6 3 0 Safety 8 4 0 Troubleshooting on Installation 10 5 0 Programming 11 6 0 Internal Horn Option 13 7 0 Product Selection Guide 14 8 0 Product Options 16 9 0 F21 Receiver and Wiring Diagrams 17 10 0 F24 Receiver and Wiring Diagrams 18 Program and Button Labeling 19 This manual Copyright 2006 2009 2011 Intercontinental Technologies Ltd ...

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Page 5: ...s and 500 feet for all F24 models Transmitter batteries 2 AA alkaline batteries Channel Frequency Channel Frequency Channel Frequency Channel Frequency 1 310 0325 11 312 7075 21 315 3825 31 318 0575 2 310 3000 12 312 9750 22 315 6500 32 318 3250 3 310 5675 13 313 2425 23 315 9175 33 318 5925 4 310 8350 14 313 5100 24 316 1850 34 318 8600 5 311 1025 15 313 7775 25 316 4525 35 319 1275 6 311 3700 16...

Page 6: ... complies with part 15 of the FCC Rules and RSS 210 of Industry Canada Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 this device must accept any interference received including interference that may cause undesired operation Changes or modifications not expressly approved by Intercontinental Technologies Ltd could void the user s author...

Page 7: ...iring diagrams on page 15 of this manual 3 All the contacts in the receiver are dry relay contacts This means that is there is no internal source of power to the contacts You will need to connect the common lead for each output or set of outputs that you plan to use to the same power supply that it would be connected to in a corded pendant For most cranes this wire is X1 the 120 volt AC control tr...

Page 8: ...re four fuses in the COM wires 10A 250V These fuses are for relay contact protection in the event of a short circuit in the equipment being controlled by the radio To replace a fuse push down the fuse cover and turn counter clockwise turn with thumb and forefinger or a flat blade screwdriver Remove the fuse from the cover and insert a new one of the same rating Insert the fuse and cover into the f...

Page 9: ...hen starting up the equipment See section 5 3 for detailed information on this option 2 5 Start Procedures for all F24 Models except the F24 12S and 12D models 1 If the red STOP knob is pushed in turn it clockwise about 45 degrees to reset it and allow it to pop up This knob must be in the up position in order to operate the transmitter 2 Put the green key into its slot in the front of the transmi...

Page 10: ...he equipment has already been started will close this relay This relay will not engage the first time the key is turned to START when starting up the equipment See section 5 3 for detailed information on this option 3 0 Safety EMERGENCY PROCEDURE In case of emergency perform these steps IN ORDER 1 Press the red STOP button 2 Remove the green magnetic safety key on F21 2 button models only or turn ...

Page 11: ...tors of the crane when it is de energized Special care must be taken for magnets and other load carrying devices to ensure that if the crane is de energized the load remains supported The receiver must be located so that it receives sufficient signal strength from the transmitter Operating any piece of equipment in an industrial facility can be dangerous therefore adequate training will need to be...

Page 12: ...circuit boards Improper repair can compromise the built in safety features and cause unexpected operation and damage This product uses two AA alkaline batteries When replacing batteries both must be replaced at the same time ITL does not recommend use of nickel cadmium or nickel metal hydride batteries due to voltage characteristics that cause a sudden loss of power when discharged They also have ...

Page 13: ... the F24 Series and Never for the F21 Series Auto shut down times can be set between 0 and 4 hours Typical selections are available on the programming data sheets in the back of this manual Pushbutton options Each pushbutton is set by default to momentary relay closes when a button is pressed and opens when released and interlocked in opposed motion pairs UP DOWN EAST WEST SOUTH NORTH When set as ...

Page 14: ... 2 Step Buttons Dual Motor When the first detent of the button is reached the first step relay turns ON when the button is fully depressed the second step relay turns ON and the first step relay turns OFF When the button is released back to the first detent the first step relay will turn ON until the button is released Dual Motor 1 Works the same as Dual Motor with the difference being the first s...

Page 15: ...ART at any time after startup regardless of whether a motion button is being pressed The horn will sound as long as the START button is pressed This may be eliminated see Adjustments below Adjustments There are two 2 small DIP style rocker switches near the lower edge of the Horn printed circuit board This board is mounted inside the front cover of the receiver These switches constitute the only a...

Page 16: ...ck Equipment winches hoists etc 2 button 1 step 12 24 V AC DC 2 F21 4S Monorails dual hoists etc 4 button 1 step 110 220VAC 1 F21 4S DC Truck Equipment monorails dual hoists etc 4 button 1 step 12 24 V AC DC 1 F21 4S 2TX Monorails dual hoists etc 4 button 1 step 110 220VAC 2 F21 4S DC 2TX Truck Equipment monorails dual hoists etc 4 button 1 step 12 24 V AC DC 2 F21 2D Hoist lifts etc 2 button 2 st...

Page 17: ...ails etc 6 button 2 step 110 220VAC 2 F24 6D HN Overhead cranes dual hoist monorails etc 6 button 2 step 110 220VAC 2 F24 8S Overhead cranes with A B A B 8 button 1 step 110 220VAC 2 F24 8S HN Overhead cranes with A B A B 8 button 1 step 110 220VAC 2 F24 8D Overhead cranes with A B A B 8 button 2 step 110 220VAC 2 F24 8D HN Overhead cranes with A B A B 8 button 2 step 110 220VAC 2 F24 10S Multiple...

Page 18: ...ctory for details 1 800 382 3558 F21 F24 Spare Transmitters Spare Transmitter Model Numbers Works with Models F21 2S TX F21 2S F21 2S 2TX F21 2S DC F21 2S DC 2TX F21 4S TX F21 4S F21 4S 2TX F21 4S DC F21 4S DC 2TX F21 2D TX F21 2D F21 2D 2TX F21 2D DC F21 2D DC 2TX F21 4D TX F21 4D F21 4D 2TX F21 4D DC F21 4D DC 2TX F21 6S TX F21 6S F21 6S 2TX F21 6S DC F21 6S DC 2TX F24 6S TX F24 6S F24 6S HN F24...

Page 19: ...ntal Technologies Ltd 558 Plate Drive Bldg 2 East Dundee IL 60118 Ph 847 426 9597 Fax 847 426 9724 TELECRANE COM F21 Series Wiring Diagrams F21 Series available in 12 24VDC control input in place of 110VAC standard ...

Page 20: ...F24 12S F24 Series Wiring Diagrams Intercontinental Technologies Ltd 558 Plate Drive Bldg 2 East Dundee IL 60118 Ph 847 426 9597 Fax 847 426 9724 TELECRANE COM ...

Page 21: ...d 10 minutes 20 minutes 30 minutes 1 hour 2 hours 3 hours 4 hours Auto Shut Down time Default setting Never NOTES For each button there is a default function setting labeled in bold if you wish to change any button function check the appropriate circle for that button If you want to re label any button fill in the squares in the appropriate section Use only the squares available Intercontinental T...

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Page 23: ...PLE DOWN 2S 0 5A 10A F21 2D Wire Diagram BLACK POWER 1 BROWN POWER 2 110VAC Standard 10 minutes 20 minutes 30 minutes 1 hour 2 hours 3 hours 4 hours Auto Shut Down time Default setting Never NOTES For each button there is a default function setting labeled in bold if you wish to change any button function check the appropriate circle for that button If you want to re label any button fill in the s...

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Page 25: ...conds inching 6 seconds inching 7 seconds inching 8 seconds inching 9 seconds inching 5 seconds F21 4S ORANGE COM RED MAIN YELLOW UP GREEN DOWN BLUE EAST PURPLE WEST F21 4S Wire Diagram 0 5A 10A PINK R0 BLACK POWER 1 BROWN POWER 2 110VAC Standard 10 minutes 20 minutes 30 minutes 1 hour 2 hours 3 hours 4 hours Auto Shut Down time Default setting Never NOTES For each button there is a default functi...

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Page 27: ...leration delay for all button relays Default setting of ZERO seconds F21 4D F21 4D Wire Diagram 0 5A 10A BLACK POWER 1 ORANGE COM RED MAIN YELLOW UP GREEN DOWN GREY U D 2S BLUE EAST PURPLE WEST WHITE E W 2S PINK R0 BROWN POWER 2 110VAC Standard Start key second function setting Default setting normal momentary control of R0 10 minutes 20 minutes 30 minutes 1 hour 2 hours 3 hours 4 hours Auto Shut ...

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Page 29: ...tary control of R0 inching 1 seconds inching 2 seconds inching 3 seconds inching 4 seconds inching 6 seconds inching 7 seconds inching 8 seconds inching 9 seconds inching 5 seconds 10 minutes 20 minutes 30 minutes 1 hour 2 hours 3 hours 4 hours Auto Shut Down time Default setting Never F21 6S RED MAIN YELLOW UP GREEN DOWN BLUE EAST PURPLE WEST F21 6S Wire Diagram 0 5A 10A PINK R0 BLACK POWER 1 BRO...

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Page 31: ...NORTH normal interlocked with button NORTH normal toggle on off inching 4 seconds inching 5 seconds inching 6 seconds inching 1 seconds inching 7 seconds inching 2 seconds inching 8 seconds inching 3 seconds 10 minutes 20 minutes 30 minutes 1 hour 2 hours 3 hours 4 hours Auto Shut Down time Default setting of 1 hour never F24 6S NOTES For each button there is a default function setting labeled in ...

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Page 33: ...g 2 seconds inching 8 seconds inching 3 seconds acceleration 4 seconds acceleration 5 seconds acceleration 6 seconds acceleration 1 seconds acceleration 7 seconds acceleration 2 seconds acceleration 8 seconds acceleration 3 seconds Acceleration delay for all button relays Default setting of ZERO 10 minutes 20 minutes 30 minutes 1 hour 2 hours 3 hours 4 hours Auto Shut Down time Default setting of ...

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Page 35: ...NORTH normal interlocked with button NORTH normal not interlocked toggle on off on off is button 2 normal interlocked with button 2 normal toggle on off inching 4 seconds inching 5 seconds inching 6 seconds inching 1 seconds inching 7 seconds inching 2 seconds inching 8 seconds inching 3 seconds 10 minutes 20 minutes 30 minutes 1 hour 2 hours 3 hours 4 hours Auto Shut Down time Default setting of ...

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Page 37: ... 4 seconds inching 5 seconds inching 6 seconds inching 1 seconds inching 7 seconds inching 2 seconds inching 8 seconds inching 3 seconds acceleration 4 seconds acceleration 5 seconds acceleration 6 seconds acceleration 1 seconds acceleration 7 seconds acceleration 2 seconds acceleration 8 seconds acceleration 3 seconds Acceleration delay for all button relays Default setting of ZERO 10 minutes 20 ...

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Page 39: ...button 2 normal interlocked with button 2 normal not interlocked toggle on off on off is button 4 normal interlocked with button 4 normal not interlocked toggle on off off on is button 3 normal interlocked with button 3 normal toggle on off inching 4 seconds inching 5 seconds inching 6 seconds inching 1 seconds inching 7 seconds inching 2 seconds inching 8 seconds inching 3 seconds 10 minutes 20 m...

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Page 41: ... on off off on is button 3 normal interlocked with button 3 normal toggle on off inching 4 seconds inching 5 seconds inching 6 seconds inching 1 seconds inching 7 seconds inching 2 seconds inching 8 seconds inching 3 seconds acceleration 4 seconds acceleration 5 seconds acceleration 6 seconds acceleration 1 seconds acceleration 7 seconds acceleration 2 seconds acceleration 8 seconds acceleration 3...

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Page 43: ... 2 normal interlocked with button 2 normal not interlocked toggle on off on off is button 4 normal interlocked with button 4 normal not interlocked toggle on off off on is button 3 normal interlocked with button 3 10 minutes 20 minutes 30 minutes 1 hour 2 hours 3 hours 4 hours Auto Shut Down time Default setting of 1 hour never F24 12S NOTES For each button there is a default function setting labe...

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Page 45: ... off on off is button 4 normal interlocked with button 4 normal not interlocked toggle on off off on is button 3 normal interlocked with button 3 Acceleration delay for all button relays Default setting of ZERO 10 minutes 20 minutes 30 minutes 1 hour 2 hours 3 hours 4 hours Auto Shut Down time Default setting of 1 hour never 1 5 seconds 2 seconds 3 seconds 3 seconds 4 seconds 5 seconds 1 second F2...

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Page 48: ...Intercontinental Technologies Ltd 558 Plate Drive Bldg 2 East Dundee IL 60118 Ph 847 426 9597 Fax 847 426 9724 TELECRANE COM ...

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