Tektronix TM 515 Instruction Manual Download

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"tektronix

COMMITTED

TO EXCELLENCE

TM515

FIVE

COMPARTMENT

PORTABLE

POWER

MODULE

INSTRUCTION

MANUAL

Tektronix,

Inc.

P.O.

Box

500

Beaverton,

Oregon

070-2020-02
Product Group 75

97077

Serial Number-----------------------------------

First

Printing SEP 1975

Revised

JUL 1988

Summary of Contents for TM 515

Page 1: ...TTED TO EXCELLENCE TM515 FIVE COMPARTMENT PORTABLE POWER MODULE INSTRUCTION MANUAL Tektronix Inc P O Box 500 Beaverton Oregon 070 2020 02 Product Group 75 97077 Serial Number First Printing SEP 1975 R...

Page 2: ...reserved INSTRUMENT SERIAL NUMBERS Each instrument has a serial number on a panel insert tag or stamped on the chassis The first number or letter designates the country of manufacture The last five d...

Page 3: ...1 1 Physical Characteristics 1 3 OPERATORS PART ENGLISH Section 2 OPERATING INSTRUCTIONS 2 1 General 2 1 Installation 2 1 Power Source 2 1 Power Usage 2 1 Operating Temperatures 2 1 Plug in Modules 2...

Page 4: ...and Replacing 3 4 Packaging Information 3 8 Section 4 OPTIONS 4 1 Option 5 4 1 Option 6 4 1 Option 7 4 1 Section 5 REPLACEABLE ELECTRICAL PARTS 5 1 Section 6 DIAGRAMS AND CIRCUIT BOARD ILLUSTRATIONS P...

Page 5: ...4B Front View 2 6 2 5 Line Voltage Selector and Fuse 2 7 3 1 Reassembly Guide Pin Alignment 3 1 3 2 Semiconductor device lead configurations found in the TM 500 family 3 5 3 3 Light emitting diode LED...

Page 6: ...ric shock Use the Proper Power Cord Use only the power cord and connector specified for your product Use only a power cord that is in good condition Refer cord and connector changes to qualified servi...

Page 7: ...s exist at several points in this product To avoid personal injury do not touch exposed connec tions and components while power is on Disconnect power before removing protective panels soldering or re...

Page 8: ...TM 515 2020 1 TM 515 Five Compartment Portable Power Module Xli REV A JUN 1980...

Page 9: ...s for specialized plug ins Option 7 Performance Conditions The values listed below are valid only when the instrument is operated at an ambient temperature between 0 C and 50 C ELECTRICAL CHARACTERIST...

Page 10: ...lne no load values including PARD b At nominal line voltage Table 1 2 SERIES PASS TRANSISTORS Characteristics Performance Requirements Supplemental Information Type One each NPN and PNP per compartmen...

Page 11: ...Temperature Operating 0 Cto 50 C Non operating 55 Cto 75 C Humidity 90 to 95 R H for five days cycled to 50 C Altitude Operating 4 6 km 15 000 ft Non operating 15 km 50 000 ft Vibration 0 38 mm 0 015...

Page 12: ...Specification TM 515 1 4 AUG 1981...

Page 13: ...temperature of 0 C to 50 C Thermal cutout devices protect the system by disconnecting the power to the TM 515 Power Module when internal temperatures rise above a safe operating level These devices a...

Page 14: ...ts main circuit board edge connector This slot and barrier combination is the primary keying assignment TM 500 compatible plug ins are also identified by the white color of the release latch Customizi...

Page 15: ...ll the leading edges left and right out away from the case Pull the rear edge of each clamp clear of its pressure ridge and the end cover comes off see Fig 2 2 INSTALLATION AND PRE TURN ON PROCEDURE F...

Page 16: ...Operating Instructions TM 515 2020 3 A Fig 2 3 Bail Usage and Storage 2 4 REV A JAN 1980...

Page 17: ...nder Maintenance Section 4 of this manual 3 Pull the ac Power Cord clear of the Fan Exhaust Housing 2 If a change is needed follow these steps a Remove the two hold down screws on the clear plastic li...

Page 18: ...Operating Instructions TM 515 PNP S SPARE LINE FUSE NPN S 2020 16 Fig 2 48 Front View 26 REV A JAN 1900...

Page 19: ...20 Volts Nominal 220 Volts Nominal L 90 VAC to 100 VAC 180 VAC to 220 VAC M 99 VAC to 121 VAC 198 VAC to 242 VAC H 108 VAC to 132 VAC 216 VAC to 268 VAC Line Fuse Data 3 A Slow blow 1 6 A Slow blow Se...

Page 20: ...sis will improve the reliability of the instrumentation systems However periodic checks of the semiconductors in the absence of a malfunction are not recommended as preventive maintenance measures See...

Page 21: ...gto EIA standards Components not color coded usually have information printed on the body The wiring coding follows the same EIA standards except as follows Power Cord Conductor Identification Conduct...

Page 22: ...orms Often defective components can be located by using waveform and voltage indications when they appear on the schematic or in the calibration procedures Such waveforms and voltage labels are typica...

Page 23: ...m have been manufactured by Tektronix Inc Order all special parts directly from the local Tektronix Field Office or representative Ordering Procedure When ordering replacement parts from Tektronix Inc...

Page 24: ...dule chassis adjacent to the interface circuit board first unsolder the leads Then loosen the nuts which clamp the transistor to the chassis Remove the defective transistor When replacing the transist...

Page 25: ...inch drill Remove the ferrule from the new interconnecting pin and press the new pin into the hole in the circuit board Position the pin in the same manner as the old pin and resolder If the old pin...

Page 26: ...e potentiometer at the rear of the switch and pull the long shaft out of the switch assembly 3 Remove the screws from the opposite side of the circuit board that hold the cam drum to the board 4 To re...

Page 27: ...e in which your instrument was shipped If the original packaging is unfit for use or not available repackage the instrument as follows Surround the instrument with polyethylene sheeting to protect the...

Page 28: ...Information concerning this option may be found in Section 2 Operating Instructions and Section 3 Maintenance Option 6 Information concerning this option may be found in Section 1 Specifications Secti...

Page 29: ...art your local Tektronix Inc Field Office or representative will contact you concerning any change in part number Change information if any is located at the rear of this manual ITEM NAME In the Parts...

Page 30: ...RS 92 HAYDEN AVE 59660 TUSONIX INC 7741 N BUSINESS PARK DR PO BOX 37144 71400 BUSSMANN DIV OF COOPER INDUSTRIES INC 114 OLD STATE RD PO BOX 14460 80009 TEKTRONIX INC 14150 SW KARL BRAUM DR PO BOX 500...

Page 31: ...06 ONLY 80009 670 5204 00 B104 119 0026 00 B010100 B021179 FAN VENTILATING 115V 6W 1750 RPM 50 CFM STANDARD ONLY 82877 WR2A1 B104 119 0721 00 6021180 FAN VENTILATING 75CFM 115VAC 50 60HZ STANDARD ONLY...

Page 32: ...04713 04713 04713 04713 04713 01121 C2340 KBU4D SR1901 SR1901 152 0040 00 152 0040 00 MSL 3 AGC CW 2 1 2 AGC CW 2 1 2 AGC 7 5 303 056 520 301 303 056 520 301 303 056 520 301 303 056 520 301 303 056 5...

Page 33: ...0 1 5 lW OPTION 05 ONLY 01121 G81825 R135 303 0511 00 B026840 RES FXD CMPSN 510 01 1 5 1W OPTION 05 ONLY 01121 GB5115 R135 303 0511 00 8010100 B021499 RES FXD CMPSN 510 0W 5 lW OPTION 06 AND 07 ONLY...

Page 34: ...inates Each assembly in the instrument is assigned an assembly number e g A20 The assembly number appears on the circuit board outline on the diagram in the title for the circuit board component locat...

Page 35: ...TM 515 23ORN 24GRY 2 oGRN 27 RED IO BLK 13 BRN 22 VIOL II YEL 12 V HT 21 GRY 19 BRN 9 BLK IB v HT IG 8LK 29 BLK 1 3O VIOLS 14 BLU JAN 1980...

Page 36: ...s List C110 B4 C120 D4 C130 J4 C131 E6 C132 H6 C139 C6 C140 N4 C141 G6 C142 J6 C143 M6 C144 06 C150 N4 CR140 B5 CR150 G4 SPARE 3A D4 SPARE 7 5A H4 SPARE 120 V 3A J4 SPARE 220 V 1 6A N4 J10 Cl J20 Fl J...

Page 37: ...above a safe level When the In strument cools S103 and S104 will close and com plete the primary circuit C100 shunts line tran sients to the neutral side of the line P100 is wired to place the primary...

Page 38: ...3 5 V common return 33 5 V filtered de Emitter laad of NPN Series Pass Besa laad of NPN Series Pass 17 5 Vac winding 11 5 V common raturn 11 5 V common return 11 5 V filtered de 25 Vac winding 25 Vac...

Page 39: ...PARTS LOCATION GRID TM SIS Filter and Lina Selector circuit board aaaemblloa Martaaa IM LM cm PMerSe C111 n Ct 11 03 cir M cm M C1 Fl C1 Pl CW111 tl CR1M D CUM M M nnl 03 s t1 M im M Ml 1 i...

Page 40: ...H S AT 500ma Al INTERFACE BOARD COLOR CODE ON WIRING ACCORDING TO EIA STANDARDS t SUBOiOi 51 Be LOW Filo Fin 1 F135 a L OCKTE P CM TH A IMTE FAC bokro 24 6 V R M S AT SOO no BlK S 24 6 V R M S AT 500...

Page 41: ...Yellow Green Rear Panel Insulate this lead from the capacitor with Tektronix Part No 162 0026 00 2020 1...

Page 42: ...m it mounts while the detail pads are indented to the right Indented items are pad of and included with the next higher indentation The separation symbol indicates the end of attaching pads Attaching...

Page 43: ...MFG CO 111 INDUSTRIAL RD COLD SPRING KY 41076 9749 75915 LIHELFUSE INC SUB TRACOR INC 800 E NORTHWEST HWY DES PLAINES IL 60016 3049 77900 ILLINOIS TOOL WORKS SHAKEPROOF DIV ST CHARLES RD aGIN IL 60120...

Page 44: ...895 00 131 1895 01 8030309 1 LEAD ELECTRICAL 22 AWG 1 5 L 8 2 80009 131 1895 01 20 131 1896 00 1 BUS CONDUCTOR 8 22 AWG 1 5 L 80009 131 1896 00 21 131 0608 00 B010100 B022719 16 TERMINAL PIN 0 365 L X...

Page 45: ...R 83309 ORDER BY DESCR 210 0812 00 8031140 2 WASHER FLAT 0 188 ID X 0 375 00 X 0 31 83309 ORDER BY DESCR 49 166 0229 00 BO2272O 1 INSUL SLVG ELEC 0 187 ID X 3 25 L MYLAR 80009 166 0229 00 50 212 0008...

Page 46: ...E 8 32 X 0 312 PW STL TKD435 ORDER BY DESCR OPTION 06 ONLY 77 351 0472 00 B010100 B020582 2 GUIDE PWR SPLY W SKXX MOUNT POLYURETHANE 8 TK1319 N A LACK 426 1350 01 B020583 2 MOUNT PWR SPLY FINISHED TK1...

Page 47: ...Assaitly No Effective Dscont Qty 12345 Naie Description Mfr Code Mfr Part No 1 OPTION 06 ONLY 016 0643 00 1 CASE CARRYING 24995 CR338 5052 198 2315 00 8010100 8028879 1 WIRE SET ELEC 80009 198 2315 0...

Page 48: ...REV E NOV 1980...

Page 49: ......

Page 50: ...B010100 THRU B020582...

Page 51: ...H STL CD PL OPTION 06 ONLY 83385 ORDER BY DESCR 210 0005 00 8020583 8022119 8 WASHER LOCK 46 EXT 0 02 TrtC STL 78189 1106 00 210 0005 00 8020652 8022219 8 WASHER LOCK 6 EXT 0 02 TK STL OPTION 05 ONLY...

Page 52: ...THK STL END ATTACHING PARTS CHASSIS ASSY INCLUDES 77900 1208 00 00 0541C 34 348 0509 00 8020583 8031367 10 GROWET PLASTIC BLACK ROUND 0 188 ID 80009 348 0509 00 348 0640 00 8031368 10 GROFMET PLASTIC...

Page 53: ...93907 ORDER BY DESCR 213 0119 00 B022220 2 SCREW TPG TF 4 24 X 0 375 TYPE B PNH STL 83385 ORDER BY OESCR 211 0007 00 B010100 B022379 2 SCREW MACH1NE 4 4O X 0 188 PNH STL 93907 ORDER BY DESCR 213 0119...

Page 54: ...9 175 3301 00 2 195 0993 00 6 L AD ELECTRICAL 22 AUG 15 0 L 9 4 80009 195 0993 00 3 214 1593 02 20 KEY CONN PLZN CKT BOARD CONN 80009 214 1593 02 4 131 1319 00 1 SHLD ELEC CONN 71468 0051216 5 131 134...

Page 55: ...TM 515...

Page 56: ...o printing and shipping requirements we can t get these changes immediately into printed manuals Hence your manual may contain new change information on following pages A single change may affect seve...

Page 57: ...MJF2955 Q112 151 0436 00 B010100 B031589 TRANSISTOR NPN SI SEL TO 172 04713 SJE966 Q112 151 0937 00 B031590 TRANSISTOR NPN SI TO 220 04713 MJF3055 Q120 151 0373 00 B010100 BOS1589 TRANSISTOR PNP SI TO...

Page 58: ...SISTOR O PAD II TO 220 ALUM 55285 Oil AC 54 2 1 390 0529 00 B010780 B031367 1 CABINET POWER SUPPLY TM515 80009 390 0529 00 2 1 390 0529 01 BO31368 1 CABINET POWER SUPPLY TM515 0JR05 ORDER BY DESCR The...

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