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Instruction Manual 

 

 

 

 

 

 

 

 

 

Tek-Bar 3800XP

 

 

www.tek-trol.com 

Technology Solutions

3.2

 

Enclosure Cap Locking Screw 

 

 

 

Fig 4: Enclosure Cap Locking Screw 

 

 

List of required tools for Enclosure Cap Locking Screw: 

o

 

Flat Head Screwdriver 

o

 

¼” Wrench or Socket  

o

 

3/8” Wrench 

o

 

3/64” Allen Wrench 

o

 

1.5mm Allen Wrench 

o

 

Strap Wrench 

 

3.3

 

Pole Mounting 

 

WARNING 

 

Ensure the power is off and the area is non-hazardous before performing this 

procedure. 

 

Installation must be carried out in accordance with local site requirements and 

regulations. 

 

The Tek-Bar 3800XP Multivariable Transmitter can be directly mounted to the orifice fitting or a 2” 

support pole. Please refer to the following instructions for mounting the enclosure onto a 2” pole 

and pole mounting (as shown in Figure 1). 

 

 

Please align the holes of the single tab mounting bracket with the groove on the enclosure 

when the enclosure is vertical. 

 

Facing the enclosure's front, use item 3 (Figure 1) to hold the enclosure against the bracket. 

Place flat and lock washers over the threads on item 3 (Figure  1)  when facing the 

enclosure's rear and join with nuts. 

 

Install the two pipe clamps on the pole using the provided hardware. 

 

Loosen set screw as shown in figure 1 to adjust meter orientation, maximum 180° rotation 

from starting point. 

 

 

Locking Screw

Summary of Contents for TEK-BAR 3800XP

Page 1: ...Technology Solutions T AR 3800XP EK B Instruction Manual Multivariable Transmitter Flow Computer Document Number IM 3800XP www tek trol com...

Page 2: ...contact Customer Support 796 Tek Drive Crystal Lake IL 60014 USA Tel 1 847 857 6076 www tek trol com No part of this publication may be copied or distributed transmitted transcribed stored in a retri...

Page 3: ...imensional Drawings 7 2 5 3800XP Models 7 3 Installation 8 3 1 General Instructions 8 3 2 Enclosure Cap Locking Screw 9 3 3 Pole Mounting 9 3 4 Installation for Wet or Dry Gas Flow 10 4 Electrical Con...

Page 4: ...nfo Menu 21 5 5 Loop Test 22 5 6 D A Trim 23 5 7 Input Calibration 25 5 8 Basic Set Up Menu 28 5 9 Device Information Menu 28 5 10 Range Value Menu 29 5 11 Detailed Set UP Menu 29 5 11 1 System Info M...

Page 5: ...lication The manufacturer accepts no liability for the consequences of misuse by the operator Wrong installation or operation of the devices systems will cause the warranty to be void The respective T...

Page 6: ...on NOTE Unpack and Check the contents for damages or sign of rough handling Report damage to the manufacturer immediately Check the contents against the packing list provided 1 5 2 Transportation Avoi...

Page 7: ...etering requirements The Tek Bar 3800XP Multivariable Transmitter is configured for both gas and liquid applications and designed for harsh environments seen in major oil and gas field applications Th...

Page 8: ...User programmable scroll list and menus Enclosure Rating NEMA 4X IP67 Energy AGA 5 GPA 2172 ISO 6976 Ethylene Density Calculation API 2565 Ch 11 3 2 1 Ethylene NBS 1045 Input Power 10VDC to 30VDC Key...

Page 9: ...A CID1 3800XP A 45CS 1 3800XP Adv 4500PSIG CS HW CSA CID1 3800XP Basic CID2 3800XP B 15CS 4 3800XP Basic 1500PSIA CS HW CSA CID2 3800XP B 15SS 4 3800XP Basic 1500PSIA SS HW CSA CID2 3800XP B 45CS 4 38...

Page 10: ...orrect measurement and even damage the Transmitter NOTE Improper installation has the potential to cause injury and to damage instrument Periodically inspect the power cables transducer cables cable g...

Page 11: ...ultivariable Transmitter can be directly mounted to the orifice fitting or a 2 support pole Please refer to the following instructions for mounting the enclosure onto a 2 pole and pole mounting as sho...

Page 12: ...power is switched off If the device does not have switch off elements then overcurrent protection devices lightning protection and or energy isolating devices must be provided by the customer The devi...

Page 13: ...ETHERNET J14 REMOTE J5 AI 1 AGND AO AO TX RX CEN GND RX RX CTS RX DCD GND TX TX RTS TX Return RTD RTD Exc 1 1 1 1 J9 J3 Advanced Only J6 J12 CHIT HOST J15 1 HOST ON OFF J14 RS485 RS232 J7 TX AC J10 TX...

Page 14: ...OTA Mode Disable ON CPU JP1 Bootloader Protect Protect Write ON CPU JP2 Bluetooth Disable Disable Enable OFF CPU SW1 Battery Disconnect Switch Battery Backup Storage Cold Start OFF Terminal J7 Host T...

Page 15: ...Fig 8 Bootloader Protect and Bluetooth Disable 4 3 Battery Backup Memory Jumper Disable Battery for Storage Fig 9 Battery Backup Memory Jumper ON position Fig 10 Battery Backup ON and OFF position Blu...

Page 16: ...Development Jumpers Table 3 HMI Board Table 4 CPU Board Table 5 I O Board 4 5 Main Board Switch Location SW1 Fig 13 Main Board Switch Location SW1 J7 OFF J8 OFF J9 OFF J10 OFF J11 OFF J12 ON Position...

Page 17: ...rounding as shown in figure 14 Connect a grounding wire from enclosure ground lug to earth ground The grounding wire length should be as short as possible Ensure the earth and power ground are connect...

Page 18: ...ails Input Power J1 1 J1 2 10 to 30VDC 2Watt minimum Customer supply must include 2A slow blow fuse Serial Host port J3 Configurable J3 pin 7 12 RS232 J3 pin 7 10 11 12 RS485 4 wire J3 pin 7 10 11 12...

Page 19: ...2 J6 pin 3 4 J5 AI 1 AGND 1 AI 2 AGND 1 J6 AI J5 J6 AGND Analog Input Low Power Transmitter Customer Power S TransmitterSignal TransmitterGround TransmitterShield PI 2 GND DO P11 P12 GND J5 J6 Pulse I...

Page 20: ...232 Mode If not used internally the communication port can interface to any RS232 compatible customer device such as a radio Do not exceed 15VDC on any of the communication lines Host communication po...

Page 21: ...The 4 to 20mA output represents the digital Primary Variable PV The primary variable can be setup for Differential Pressure Static Pressure or Line Temperature for Tek Bar 3800XP Multivariable Transmi...

Page 22: ...imary Variable on the current loop 5 Operations This section describes the menu structure The menu structure is based on the LCD display of the HHT Online Menu Fig 17 Initial Online Menu 5 1 Device Se...

Page 23: ...rocess variable PV SV TV or QV can be allocated to one of the following parameters Differential Pressure Static Pressure RTD Temperature Battery Voltage 5 3 Diagnostics or Service Menu The Diagnostics...

Page 24: ...20mA therefore the current loop can be verified when connecting to a host device After selection of the required input for calibration a warning is provided to remove the Tek Bar 3800XP Multivariable...

Page 25: ...matically run and request a user to connect a reference meter to measure the current on the 4 to 20mA current loop Points are calibrated at 4mA and 20mA as follows 1 After selection of D A Trim a warn...

Page 26: ...the output to provide 4mA If the output goes to 4mA proceed to step 6 below If the output is not 4mA go back to step 4 6 20mA is fixed to the current loop 7 User enters actual measured value 8 Tek Bar...

Page 27: ...libration Differential Pressure Static Pressure and RTD Temperature inputs can be calibrated from the Diagnostics or Service Menu Calibration Method 1 After selection of the required input for calibra...

Page 28: ...Display live object update of actual input value 5 Press ENTER when value is stable 6 Enter actual value supplied to input 7 If a 1 point calibration is required go to step 17 below 8 If a 2 point ca...

Page 29: ...splay live updates of actual input value 10 Press ENTER when value is stable 11 Enter actual Mid value supplied to the input 12 Supply a full scale Max value to the input 13 Display live updates of ac...

Page 30: ...o configure standard HART variables such as Tag P Units and Damping The sub menu allows device information and PV range values to be configured 5 9 Device Information Menu Device Information Menu allo...

Page 31: ...enu is used to configure or view the Tek Bar 3800XP specific variables 5 11 1 System Info Menu System Info Menu provides general information about Tek Bar 3800XP Multivariable Transmitter such as Star...

Page 32: ...ransmitter The date format is always in mm dd yyyy format 5 11 2 2 Display Configure Menu Display Configure Menu is used to configure the scroll time contrast and date format of display 5 11 2 3 Unit...

Page 33: ...Instruction Manual Tek Bar 3800XP www tek trol com Technology Solutions 31 5 11 3 Differential Press 5 11 4 Static Pressure Menu 5 11 5 RTD Temperature Menu...

Page 34: ...3 RTU Version 4 HART Version 5 DD Version 5 Analog Inputs 6 Smart Inputs 7 Honey DE Input 8 Accum Inputs 9 Discrete Inputs 10 Analog O Ps 11 Discrete O Ps Sy stem Con g 1 RTC Con g 2 Display Con g 3...

Page 35: ...ts and solutions for process power and oil gas industries Tek Trol provides process measurement and control products for Flow Level Temperature Pressure Measurement ControlValves Analyzer systems We a...

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