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Instruction Manual 
Tek-Batch 7900B

 

www.tek-trol.com 

Technology Solutions

Contact Style: Form C contacts 
Contact Ratings: 5A, 240VAC or 30VDC 

Serial Communication 

The serial port can be used for printing, data logging, modem 
connection and communication with a computer. 
RS-232: Device ID: 01-99 
Baud Rates: 300, 600, 1200, 2400, 4800, 9600, 19200 Parity: None, 
Odd, Even 
Handshaking: None, Software, Hardware 
Print Setup: Configurable print list and formatting. 
Print Out: Custom form length, print headers, print list items. 
Print Initialization: Print on end of batch, key depression, interval, 
time of day, control input or serial request. 
RS-485: (optional 2nd COM port) Device ID: 01-247 
Baud Rates: 2400, 4800, 9600, 19200 Parity: None, Odd, Even 
Protocol: Modbus RTU (Half Duplex) 

Data Logging 

The data logger captures print list information to internal storage 
for approximately 1000 transactions. This information 
can be used for later uploading or printing. Storage format is 
selectable for Comma-Carriage Return or Printer formats. 

Isolated Analog Output 

The analog output is menu assignable to correspond to the 
Uncompensated Volume Rate, Corrected Volume Rate, Mass 
Rate, Temperature, Density, Volume Total, Corrected Volume Total 
or Mass Total. 
Type: Isolated Current Sourcing 
Available Ranges: 4-20mA, 0-20mA 
Resolution: 12 bit 
Accuracy: 0.05% FS at 20° C 
Update Rate: 1 update/sec minimum 
Temperature Drift: Less than 200 ppm/C 
Maximum Load: 1000 ohms (at nominal line voltage) Compliance 
Effect: Less than .05% Span 
60 Hz rejection: 40 dB minimum 
Calibration: Operator assisted Learn Mode 
Averaging: User entry of damping constant to cause a smooth 
control action 

Isolated Pulse Output 

The isolated pulse output is menu assignable to Uncompensated 
Volume Total, Compensated Volume Total or Mass Total 
Pulse Output Form: Photozmos Relay 
Maximum On Current: 25 mA 
Maximum Off Voltage: 30 VDC 
Saturation Voltage: 1.0 VDC 
Maximum Off Current: 0.1 mA 
Pulse Duration: 10 mSec or 100 mSec (user selectable) Pulse output 
buffer: 256 
Fault Protection Reverse polarity: Shunt Diode 

Summary of Contents for TEK-B ATCH 7900B

Page 1: ...Technology Solutions T ATCH7900B EK B Instruction Manual NEMA 4X Large Display Batcher Document Number IM 7900B www tek trol com...

Page 2: ...contact Customer Support 796 Tek Drive Crystal Lake IL 60014 USA Tel 1 847 857 6076 www tek trol com No part of this publication may be copied or distributed transmitted transcribed stored in a retri...

Page 3: ...tions 6 2 3 Dimensional Drawings 9 2 4 Popular Models 9 3 Installation 9 3 1 Mounting 10 4 Wiring Connection 10 4 1 Wiring Connection 10 4 2 Batcher Wiring 11 4 3 Rate or Total Wiring 11 4 4 Wiring in...

Page 4: ...23 6 4 5 Setup Indicators Temperature 24 6 4 6 Setup Fluid Properties 24 6 4 7 Setup Pulse Output 25 6 4 8 Setup Analog Output 25 6 4 9 Setup Relays 26 6 4 10 Setup Relays 27 7 Menu Tree 28 8 Troubles...

Page 5: ...no liability for the consequences of misuse by the operator Wrong installation or operation of the devices systems will cause the warranty to be void The respective Terms and Conditions of Sale which...

Page 6: ...e to the manufacturer immediately Check the contents against the packing list provided 1 5 2 Transportation Avoid impact shocks to the device and prevent it from getting wet during transportation Veri...

Page 7: ...urements and display scrolling can be accessed with a single key The versatile Large Display Batcher permits various functions within the instrument s attractive wall mount package The multiple hardwa...

Page 8: ...Type NEMA 4X Materials Plastic UL94V 0 Flame retardant Bezel Textured per matt finish Real Time Clock The Tek Batch is equipped with a battery backed real time clock with display of time and date Form...

Page 9: ...rt RTD open Fault mode to user defined default settings Fault Protection Reverse Polarity No ill effects Over Voltage Limit Voltage Input 50VDC Available Input Ranges Voltage 0 10VDC 0 5VDC 1 5VDC Cur...

Page 10: ...oading or printing Storage format is selectable for Comma Carriage Return or Printer formats Isolated Analog Output The analog output is menu assignable to correspond to the Uncompensated Volume Rate...

Page 11: ...isplay Batcher 3 Installation This section covers instructions on installation and commissioning Installation of the device must be carried out by qualified trained specialists authorized to perform s...

Page 12: ...n accordance with all applicable national state and local codes to prevent damage to the meter and ensure personnel safety 4 1 Wiring Connection Pin Description 1 DC OUTPUT 2 PULSE IN 1 Vin 3 PULSE IN...

Page 13: ...ual Tek Batch 7900B www tek trol com Technology Solutions 11 4 2 Batcher Wiring Fig 6 Typical Batcher Wiring Fig 7 Optional Wiring for Flow Sensor with Preamp 4 3 Rate or Total Wiring Fig 8 Typical Ra...

Page 14: ...rol com Technology Solutions 12 4 4 Wiring in Hazardous Areas Fig 9 Wiring in Hazardous Area with Flow Input Fig 10 Wiring in Hazardous Area with Temperature Input 4 to 20mA Transmitter Fig 11 Wiring...

Page 15: ...rms 5 1 1 General Instructions The unit can display Rate Total Grand Total Temperature Density Presets and Time of Day Even if you re using the Volumetric Flow Equation you can see the temperature and...

Page 16: ...2 RLY2 Presets 3 and 4 can only be accessed through the setup menu 5 1 2 3 Pulse Output in Rate Total mode Volume Total Corrected Volume Total or Mass Total are the menu options for the isolated puls...

Page 17: ...outines can be executed For further information contact the factory and request the RS 485 Protocol manual 5 1 2 6 2 Operation of Serial Communication Port with PC The Batcher s RS 485 channel support...

Page 18: ...the batch amounts change frequently The EZ Preset mode was designed to enter presets with minimum keystrokes 5 2 1 2 Batch Count Mode The Batch Count Mode allows the user to choose whether the unit wi...

Page 19: ...delivered When filling an empty container this reduces turbulence 5 2 1 8 START RESET START and STOP STOP RESET When configuring the control inputs Control Input1 is for START or START RESET When the...

Page 20: ...to choose an item The selected option will blink Press the ENTER key to accept the selected choice 6 1 4 Numeric Entry Numerical values are entered using the keys labeled 0 9 CLEAR and ENTER A leading...

Page 21: ...Instruction Manual Tek Batch 7900B www tek trol com Technology Solutions 19...

Page 22: ...T EZ SETUP INSTRUMENT TYPE SELECT FLOW EQUATION SETUP INDICATORS SETUP FLOW INPUT SETUP AUX INPUT SET FLUID PROPERTIES SETUP PULSE OUTPUT SETUP ANALOG OUTPUT SETUP RELAYS SETUP CONTROL INPUTS SETUP RE...

Page 23: ...Instruction Manual Tek Batch 7900B www tek trol com Technology Solutions 21 6 4 Submenu Setup...

Page 24: ...y Solutions 22 6 4 1 Flow Equation Selection 6 4 2 Setup Indicators Total SELECT FLOW EQUATION SELECT FLOW EQUATION Volume Mass Cor Vol SETUP INDICATORS Total Press ENTER to enter Select Flow Equation...

Page 25: ...Instruction Manual Tek Batch 7900B www tek trol com Technology Solutions 23 6 4 3 Setup Indicators Density 6 4 4 Setup Indicators Rate...

Page 26: ...Instruction Manual Tek Batch 7900B www tek trol com Technology Solutions 24 6 4 5 Setup Indicators Temperature 6 4 6 Setup Fluid Properties...

Page 27: ...Instruction Manual Tek Batch 7900B www tek trol com Technology Solutions 25 6 4 7 Setup Pulse Output 6 4 8 Setup Analog Output...

Page 28: ...Instruction Manual Tek Batch 7900B www tek trol com Technology Solutions 26 6 4 9 Setup Relays...

Page 29: ...Instruction Manual Tek Batch 7900B www tek trol com Technology Solutions 27 6 4 10 Setup Relays...

Page 30: ...Instruction Manual Tek Batch 7900B www tek trol com Technology Solutions 28 7 Menu Tree...

Page 31: ...alternately with the measured values The Batcher has three types of error as shown in table 4 Table 4 Type of Error with its Description Type of Error Description Sensor Process Alarms Errors detecte...

Page 32: ...Instruction Manual Tek Batch 7900B www tek trol com Technology Solutions 30 8 2 Diagnosis Flow Chart and Troubleshooting...

Page 33: ...onditions Check wiring Pulse Out Overflow Calculated pulse frequency too large Pulse width setting too long Larger pulse scaler needed Adjust pulse value Adjust pulse width Check process conditions Fl...

Page 34: ...ut Too Low Analog input signal of the flow input fell below the low scale range by more than 3 of full scale value Flow meter not set to 4 20 mA Function error in transmitter or faulty wiring Check wi...

Page 35: ...and solutionsfor process power and oil gas industries Tek Trol provides process measurement and control products for Flow Level Temperature Pressure Measurement Control Valves Analyzer systems We are...

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