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Replacing Air Inlet Valve O-rings

The O-ring seals inside the air inlet valve assembly wear over time. If leaking around air inlet valve 

is observed, O-rings should be replaced. An O-ring replacement kit is shipped with this hose reel. 

Store in a safe place for future use.  

1. Disconnect incoming air supply. Unscrew air inlet valve assembly (part 11) from axle  

 

 (part 23) by fitting wrench onto hex portion of valve and turning counterclockwise.

2. Remove retaining ring (part 13) and slide air inlet valve swivel connector (part 12) off  

 

  from swivel connector.

3. Remove worn O-rings from air inlet valve and replace with new parts.

 Reverse above procedure to re-assemble.

INCLUDED KIT

For easy installation and 

best seal, thinly coat 

O-rings with petroleum jelly.

Replacing Locking Pawl

Sometimes with heavy use, the locking pawl can begin to wear causing poor engagement with ratchet teeth. This can result in 

slipping or difficulty locking. It is easy to replace and can be done while hose reel is mounted.

1. Reel should be in fully retracted position ("home"), with hose stopper resting against guide roller collar. Be sure locking pawl  

  is not engaged with ratchet teeth, and that there is enough clearance between pawl and teeth to allow free and easy removal  

  and installation of locking pawl assembly.

2. Unhook return spring from anchor point. Loosen and remove lock nut. Remove old locking pawl assembly from support leg.

3. Insert new locking pawl assembly through support leg. Thread on lock nut and tighten until snug. Hook end of return spring  

  through anchor point.

4. Verify function of locking pawl by pulling hose out and locking reel in position.

Stop pawl nut

Install stop pawl 

pointed toward 

center of reel

Retaining Ring

O-Rings

3

1

2a

2b

Summary of Contents for 46845

Page 1: ...se to rewind at full speed Never exceed air pressure rating for any air tool Read and follow all air tool owner s manuals and instructions Certain air tools such as paint spray guns sanders grinders and sandblasting equipment present specific dangers and hazards Consult applicable material safety data sheet for precautions and possible respirator recommendation CALIFORNIA WARNING This product cont...

Page 2: ...let Valve Guide Roller Collar Drum Base Model 46848 Air Hose Size 1 2 x 50 Reel Air Inlet F 1 2 NPT Air Hose Outlet M 1 2 NPT Max Working Pressure 250 PSI Maximum Air Flow 35 CFM Model 46845 Air Hose Size 3 8 x 50 Reel Air Inlet F 1 4 NPT Air Hose Outlet M 1 4 NPT Max Working Pressure 250 PSI Maximum Air Flow 25 CFM ...

Page 3: ...om reel the entire reel drum rotates To prevent extra wear on air hose periodically check to be sure guide rollers inside collar are rolling smoothly 2 As reel drum rotates the locking gear and pawl make a short series of four clicking sounds each 1 2 revolution In one revolution there are a total of eight locking positions 3 TO LOCK REEL IN POSITION slow down pulling motion as desired length of h...

Page 4: ...t When choosing a location remember that you can only mount reel to a load bearing structural member capable of supporting combined weight of reel hose and forces caused by pulling or manuevering hose Mounting reel near air compressor may be desirable since you can connect the two with a shorter less expensive length of hose Also air compressor controls will be conveniently nearby FLOOR CEILING WA...

Page 5: ... and in line with hole to prevent wobbling and enlarging of hole 3 Pre install one pair of hardware and tighten leaving just enough space to fit base 4 Hang hose reel by sliding slotted base onto pre installed hardware DO NOT LET GO OF HOSE REEL 5 While continuing to support reel install second pair of hardware Tighten all hardware until snug Do not overtighten 1 Use included mounting template to ...

Page 6: ...lt 4 17 Nut 4 18 Hose Clamp 19 Bolt 20 Nut 21 Carriage Bolt 3 22 Nut 3 23 Axle 24 Washer 25 Nut 26 Locking Gear Hub 27 Locking Gear 28 Locking Pawl 29 Locking Pawl Axle 30 Locking Pawl Spring 31 Spacer 32 Washer 33 Nut 34 Carriage Bolt 4 35 Nut 4 36 Bolt 3 37 Nut 3 38 Bolt 4 39 Nut 4 40 Hose Stopper 41 Bolt 2 42 Washer 2 43 Nut 2 44 Air Hose 45 Bend Restrictor PARTS LIST page 6 1 16 11 2 3 4 5 17 ...

Page 7: ...y 99003 Guide Collar and Roller Assembly 99004 3 8 Hose Stopper Assembly 99005 Main Spring Canister Assembly 99006 1 2 Air Inlet Assembly 99007 1 2 Hose Stopper Assembly 99008 3 8 x 25 Air Hose 99009 3 8 x 50 Air Hose 99010 1 2 x 50 Air Hose 99018 Guide Rollers and Pins 99040 Locking Pawl Assembly 99041 3 8 O Ring Kit 99042 1 2 O Ring Kit FITS THIS HOSE REEL 46845 46848 ...

Page 8: ...l out 3 4 feet of hose and lock reel in position 3 Rotate guide arm to one of five positions desired Replace four bolts and tighten 2 Remove the four bolts connecting guide arm to base 1 2 3 4 Assemble bolts as shown BASE GUIDE ARM OUTSIDE INSIDE 1 4 5 2 3 ...

Page 9: ...OF REEL DRUM or it will spin uncontrolled until all spring tension is lost To Increase Tension Turn reel drum clockwise until desired tension has been added Lock reel in nearest locking position To Decrease Tension Allow reel drum to slowly turn counterclockwise until extra tension has been released Lock reel in nearest locking position 5 Feed hose through hose guide Re attach hose stopper 6 Conne...

Page 10: ...t until snug Option 2 Locate included 90 connector Wrap threaded end with thread sealing tape AIR INLET VALVE CANNOT ROTATE do not attempt to turn To prevent rotation hold air inlet valve with wrench to stabilize it while connecting air hose Thread 90 connector into air inlet valve Using second opposing wrench tighten connection just until snug Next wrap incoming hose end with thread sealing tape ...

Page 11: ... Locking Pawl Sometimes with heavy use the locking pawl can begin to wear causing poor engagement with ratchet teeth This can result in slipping or difficulty locking It is easy to replace and can be done while hose reel is mounted 1 Reel should be in fully retracted position home with hose stopper resting against guide roller collar Be sure locking pawl is not engaged with ratchet teeth and that ...

Page 12: ... reel is empty 3 Remove hose clamp Save for re installation Disconnect hose end from air inlet assembly Pull hose end back through slot in reel drum Remove spring guard from old hose 4 Place spring guard on new hose Feed hose end through slot in reel drum Wrap end of new hose with thread sealing tape Connect to air inlet assembly Re install hose clamp Make sure spring guard is aligned correctly in...

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