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10 

MOUNTING CHUCK ON LATHE 

There are two versions of the SuperNova

2

Chuck: an insert version for all threads up to 27mm (1 

1/8”) and threaded versions for dedicated threads up to 38mm (1 1/2”). 
 
CORRECT MOUNTING OF CHUCK TO INSERT (WITH INSERT VERSION) AND LATHE 
SPINDLE IS VERY IMPORTANT TO ACHIEVE ACCURACY. 

 
INSERT VERSION: 

Check that the correct insert has been supplied to match your lathe spindle 

thread. The code of the insert is on a label on the plastic insert cover and stamped on one of the 
flats of the hexagon section of the insert. 
 
A list of thread sizes that can be fitted with an insert plus the larger dedicated threads is provided 
below. If you find your lathe thread is not listed, check with your supplier (or www.teknatool.com) 
to see if there have been more recent additions to the thread range. Failing that, you may have a 
blank insert or blank chuck machined to your requirements at an engineering shop in your area. 
 
WE STRONGLY RECOMMEND THAT THE CHUCK IS NOT USED ON LATHE SPINDLES 
UNDER 16mm (5/8”). 

 

Threads covered by the Insert System (Threads up to 28mm (1 1/8”) 

 
Insert 2 (12NS) : M20 X 2 Tyme Cub 
Insert 3 (13NS) : M20 x 1.5 Electra Beckum Multico Sumaro 
Insert 5 (15NS) : 3/4” 16TPI UNF RH 1/8” spigot 
Insert 6 (I6NS) : 3/4” Plain Bore 
Insert 7 (I7NS) : 1 1/8” UN RH 
Insert 8 (18NS) : 7/8” 12 UN Left-hand 
Insert 9 (19NS) : 3/4” 16TPI UNF RH 6mm register 
Insert A (IANS) : 3/4” 14TPI BSP RH Teknatool (Pre 1986) 
Insert B (IBNS) : 3/4” 14TPI BSP LH Teknatool (Pre 1986) 
Insert C (ICNS) : 1” 10 TPI BSF PH Teknatool Woodfast Durden 
Insert D (IDNS) : 1 8TPI UNC RH General Rockwell Delta Golding 
Insert E (IEN

S) : 1 1/4” 12TPI RH Myford MLS 

Insert G (IGNS) : 3/4” 16TPI UNF RH Sears Coronet Minor/Minor 
Insert H (IHNS) : 3/4” IOTPI BSW PH Rockwell Homecraft 
Insert I (HNS) : M24 x 3 RH B Line Arundel K600 K450 
Insert J (IJNS) : 1 1/8” 12TPI RH Myford Mystro 
Insert K (IKNS) : M18 x 2.5 ELU DB180 
Insert L (ILNS) : 1 1/4” 8TPI UNS RH (for DVR lathes with this thread only) 
Insert M (IMNS) : 1” 10 TPI BSF LH Teknatool Woodfast Durden 
Insert N (INNS) : Blank. Can be threaded up to 28mm (1 1/8”) 
Insert O (IONS) : 1 1/U” BSW PH Morton 
Insert Q (IONS) : M30 x 3.5 RH Teknatool Nova 3000 / Cornet / TL 1500 Woodfast, Vicmarc 
Insert S (ISNS) 5/5” Plain Bore for Shopsmith Machines  
Insert T (ITNS) : 1” 8 TPI LH/RH Dual Threaded, Nova Mercury 
Insert U (1UNS) : 1 1/8” UNF RH Taiwanese 
Insert V (IVNS) : 7/8” 14TPI NF RH 
Insert W (IWNS) : M25x2 RH Tyme Avon 
Insert Y (IYNS) : 1 1/4” 8TPI UNS Teknatool Nova 3000/Comet (USA), Woodfast USA 

 
Threads Direct to Chuck Body (cannot be changed once cut) 

 
M33x3.5 RH 
Blank. For threads up to 38mm 
 

 

FITTING TO CHUCK: 

Check that the internal spigot of chuck body plus insert threads are clean and that the spigot end 
of the insert is free from damage. Any dents or nicks must be carefully filed off so the insert can 
be fully screwed home in chuck body. Refer to FIGURE 2. The tolerances of the chuck body and 
insert are a tight fit to ensure accuracy. This means that the insert may be difficult at first to 
engage with the chuck body thread. One way is to grip the chuck body in a vice (pad against 

Summary of Contents for SUPERNOVA 2

Page 1: ...AND BECOME THOROUGHLY FAMILIAR WITH CHUCK OPERATIONS BEFORE USE Teknatool International Ltd 7D Dallan Place Albany Auckland New Zealand www teknatool com sales teknatool com Copyright Teknatool Inter...

Page 2: ...ll NOVA Chucks have Jaws specifically designed for Woodturning All the NOVA jaws are specially designed to expand into recesses or contract around round square wood spigots of varying sizes and applic...

Page 3: ...Chuck Operation 9 Mounting Chuck on Lathe 10 Fitting Chuck to Lathe 11 Mounting the Jaws 12 Operating Modes Screw Chuck 12 Dovetail Operation 13 Forming Recess 14 Spigot Operation 15 Troubleshooting G...

Page 4: ...STRICTLY FOLLOW THE MAXIMUM SPEED LIMITS SET OUT IN THE OPERATING SECTION OF THIS MANUAL DO NOT EXCEED THEM UNDER ANY CIRCUMSTANCES EXAMINE WOOD CAREFULLY ONLY MOUNT WOOD THAT IS SOUND If any cracks...

Page 5: ...SUPERNOVA2 MODELS There are two models of the SuperNova 2 Chuck designed to meet various woodturning requirements Please check the contents of your box to ensure you have model you intended to purcha...

Page 6: ...8 Circlip 4 1 23044 Machined Cast Scroll Ring 5 1 23048 Plastic Backing Plate 6 1 23051 Jaw Slide 1 7 1 23052 Jaw Slide 2 8 1 23053 Jaw Slide 3 9 1 23054 Jaw Slide 4 10 8 CM5010180 Screw C Sunk 11 2 N...

Page 7: ...atible with both the new M33 Ring spindle and the M33 Standard spindle The Locking Ring supplied by the lathe maker IMPORTANT Release the Grub screw before removing the chuck Installation Instructions...

Page 8: ...ic Backing Plate 4 1 EC50 Circlip 5 1 23051 Jaw Slide 1 6 1 23052 Jaw Slide 2 7 1 23053 Jaw Slide 3 8 1 23054 Jaw Slide 4 9 4 10029 Jaw segment 50mm 10 8 CM5010181 Screw C Sunk REF QTY PART DESCRIPTIO...

Page 9: ...lot if not engaged properly tightening power will be reduced and could result in damage to gear teeth TO CONTRACT JAWS Turn the handle in an anti clockwise direction to contract the jaws The direction...

Page 10: ...S 3 4 14TPI BSP LH Teknatool Pre 1986 Insert C ICNS 1 10 TPI BSF PH Teknatool Woodfast Durden Insert D IDNS 1 8TPI UNC RH General Rockwell Delta Golding Insert E IENS 1 1 4 12TPI RH Myford MLS Insert...

Page 11: ...important to ensure accuracy The chuck body must contact an accurate shoulder on the lathe spindle or bearings as on Teknatool Nova 3000 to ensure chuck will run true There can be a wide variety of l...

Page 12: ...OCOL J 166 Anti Seize Compound Do all screws up finger tight and then back them off one quarter to half a turn 3 Wind the mounted jaws into the centre of the chuck until they all butt against the othe...

Page 13: ...he threads are fine and can be damaged by mishandling DON T hammer into wood DO screw into a pre drilled hole Any nicks on the threads can be removed by careful filing DOVETAIL OPERATION Expansion of...

Page 14: ...ng of the recess is unnecessary Before scraping out the recess slightly hollow out the centre of the bowl blank with a bowl gouge or round nose scraper The purpose is to relieve the centre so that whe...

Page 15: ...ng occurs DO NOT PROCEED with operation Repeat tightening procedure and retest grip SPIGOT SIZE Standard jaws will grip a round spigot between 45mm 1 49 64 inches to 65mm 2 9 16 inches approx Square t...

Page 16: ...ssary to tap back No 1 jaw slide until it has re engaged See Page 8 for insertion of jaws slides 5 Chuck very stiff to operate or jammed See notes on chuck operation Page 4 Wood dust and shavings can...

Page 17: ...to be checked to see whether there is enough jaw contact 11 Wood blank does not seat properly in internal dovetail mounting Check the angle of the dovetail recess made is the same angle as the jaws Ma...

Page 18: ...provided with Supernova 2 chuck Plastic hammer or block of wood Also you will need multi purpose grease for re greasing chuck when re assembling Removing The Supernova 2 from the Insert and Wood lath...

Page 19: ...the chuck in your hand and use the 1 spanner again apply enough force to the spanner with a block of wood or plastic mallet to disengage the insert from the chuck Disassembling the Supernova 2 Chuck U...

Page 20: ...mage the plastic plate Remove the plastic backing plate completely thus exposing the pinions and back of the scroll ring The Pinions can now come out by hand as illustrated in the photo above Removing...

Page 21: ...ise direction in numerical order Moving scroll ring back and forth to seat it Place the scroll ring into the chuck and move it back and forwards with your fingers to seat it as shown in the above pict...

Page 22: ...space between the two eye pieces of the circlip YOU MUST WEAR SAFTEY GLASSES WHILE PERFORMING THIS OPERATION AS CIRCLIP MAY FLY UPWARDS OFF PLIERS Using 11 2 spanner to re attach insert Using a 1 span...

Page 23: ...ndard and Large 130mm JUMBO JAWS Code JS130N Essentially the big brother to the 100mm jaws these are designed to handle large work up to 750mm 29 in diameter An ideal companion jaw to the SuperNova2 a...

Page 24: ...tail to mount small bowls STEP JAW SET Code JS75NDT Designed primarily to grip footed bowls in the contracting mode Provides for optimum grip of three different size foot diameters Also dovetail mode...

Page 25: ...td 2 If in our opinion the unit has not been altered repaired or modified in any way that would affect its operation has not been subjected to misuse negligence accident or not used strictly in accord...

Page 26: ...26 Teknatool International Ltd www teknatool com Publication Code 106 1016 007...

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