Tekmar Universal Reset Module 422 Data Brochure Download Page 26

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D 422 - 08/07

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Boiler Target During Setpoint

The boiler target temperature during a Setpoint Demand is 
increased to at least the Setpoint setting. This temperature is 
maintained as long as the control has a setpoint demand.

Setpoint During UnOccupied

The control has a Setpoint UnOccupied setting that allows 
the installer to select On or Off. When set to On, and the 
control receives a Setpoint Demand during an UnOccupied or 
Sleep period, the control continues operation of the Setpoint 
system as it would during Occupied and Wake periods. When 
set to Off, the control can ignore a Setpoint Demand for the 
duration of the UnOccupied and Sleep periods.

Setpoint Modes

The Setpoint Mode determines the operation of the primary pump. 
The Setpoint Mode setting is found in the Adjust menu.

Setpoint Mode 1 - Setpoint in Parallel

Whenever a setpoint demand is present, the boiler is 
operated to maintain the setpoint target. The primary pump 
(P1) does not turn on, but may operate based on either a 
Boiler, Mixing or a DHW Demand.

It is assumed that the Setpoint pump will provide adequate 
flow through the heat exchanger and the boiler.

Setpoint Mode 3 – Setpoint in Primary / Secondary

Whenever a setpoint demand is present, the primary pump 
(P1) is turned on and the boiler is operated to maintain the 
setpoint target.

Setpoint Mode 2 - Setpoint in Parallel with Priority

When a Setpoint Demand is present, the boiler is operated 
to maintain the setpoint target. The primary pump (P1) can 
operate when a boiler demand is present. If the boiler is 
unable to maintain the boiler target temperature, space heating 
zones are shut off sequentially using tN4 communication in 
order to provide priority for the setpoint load. This is known 
as zone load shedding.

It is assumed that the setpoint pump will provide adequate 
flow through the heat exchanger and the boiler.

Setpoint Mode 4 - Setpoint in Primary / Secondary 
with Priority

Whenever a Setpoint Demand is present, the primary pump 
(P1) is turned on and the boiler is operated to maintain the 
setpoint target. Space heating zones will be shut off using 
zone load shedding if the boiler is unable to maintain the 
boiler target temperature.

Setpoint Priority Override

Setpoint Priority Override applies to SETPOINT MODE 
2 and MODE 4. To prevent the building from cooling off 
too much or the possibility of a potential freeze up during 
setpoint priority, the control limits the amount of time for 
setpoint priority. As the outdoor air temperature becomes 
colder, the length of time the control provides setpoint 
priority is reduced. Once the allowed time for priority has 
elapsed, the control overrides the setpoint priority and 
resumes space heating.

Conditional Setpoint Priority

If the boiler supply temperature is maintained at or above 
the required temperature during setpoint generation, this 
indicates that the boiler has enough capacity for setpoint 
and possibly heating as well. As long as the boiler target 
temperature is maintained, setpoint and heating occur at 
the same time.

Primary

Pump

Setpoint

Mode = 3

Setpoint

Primary

Pump

OFF

Mode = 4

Primary

Pump

Setpoint

Mode = 1

Setpoint

Primary

Pump

OFF

Mode = 2

Summary of Contents for Universal Reset Module 422

Page 1: ...er temperature to provide Domestic Hot Water or Setpoint operations The 422 can operate two outdoor reset water temperatures either one boiler water temperature and a single mix water temperature or t...

Page 2: ...witchtolockandunlocktheAccess Level of the 422 and all connected tN4 devices including tN4 thermostats For details see Access Levels Once locked the access level in all devices cannot be viewed or cha...

Page 3: ...r Off Flushing The Off Flushing DIP switch selects whether the control operates a Flushing feature Heating systems that use potable water require periodic flushing to prevent the water from stagnating...

Page 4: ...Displays when a mix 2 demand is present DHW DEMAND Displays when a DHW demand is present SETPOINT DEMAND Displays when a Setpoint demand is present DEVICE OUTPUT SCALE Displays output of the modulati...

Page 5: ...be selected The abbreviated name of the selected item displays in the Item field of the LCD display To view the next available item press and release the Item button To view the previous item hold do...

Page 6: ...Current Mix 2 supply water temperature as measured by the Mix 2 supply sensor Note This item is only available when the tN4 DIP switch is set to Mix 2 35 to 230 F 1 5 to 110 0 C Ad MIX 2 TARGET SECTIO...

Page 7: ...r Note This item is only available when the Boiler Sensor Sup Ret DIP switch is set to Ret 0 100 Ad BOILER MODULATION SECTION C Current percent modulation of the boiler s burner Note This item is only...

Page 8: ...inal units that are being used in Mix 1 zones 40 to 100 F 4 5 to 38 0 C Default 70 F 21 0 C Ad MIX 1 INDOOR SECTION B The design indoor air temperature used in the heat loss calculation for Mix 1 zone...

Page 9: ...on the typical coldest day of the year Note This item is only available when the tN4 DIP switch is set to Mix 2 OFF 40 to 150 F OFF 4 5 to 65 5 C Default OFF Ad MIX 2 MINIMUM SECTION G The minimum all...

Page 10: ...et temperature Note This item is only available when the Boiler Sensor Sup Ret DIP switch is set to Sup and the tekmar stager DIP switch is set to OFF 0 00 to 3 00 min Default 0 10 min Ad FIRE DELAY S...

Page 11: ...lel no priority 2 parallel priority 3 pri sec no priority 4 pri sec priority Default 1 InS Ad DHW MODE SECTION H Selects the DHW mode of operation This determines the operation of the primary pump in...

Page 12: ...uring the Sleep and Unoccupied periods Note This item is only available when Setpoint Mode is set 1 through 4 and a network setback schedule is selected 40 to 100 F OFF 4 5 to 38 0 C OFF Default 70 F...

Page 13: ...henthetN4Boil Mix2 DIP switch is set to Boil 0 to 24 Ad BUS 1 DEVICES Displays the number of devices on Bus 1 0 to 24 Ad BUS 2 DEVICES Displays the number of devices on Bus 2 Note Thisitemisonlyavaila...

Page 14: ...nctions The control continually monitors the sensors and displays an error message whenever a fault is found The individual outputs and relays are tested using a test sequence Test Sequence Each step...

Page 15: ...st mode each tN4 device is individually turned on one at a time The control tests each zone for up to 5 minutes of no button activity Use this feature to purge air out of each zone and assist in troub...

Page 16: ...at to the building as the outdoor temperature drops The rate at which the water temperature is changed is defined by the characterized heating curve Characterized Heating Curves A characterized heatin...

Page 17: ...The amount of natural convection is dependant on the supply water temperature to the heating element and the room air temperature Radiator 5 Terminal type 5 is a radiator terminal unit has a large hea...

Page 18: ...00 F 93 C 140 F 60 C Radiator 5 160 F 71 C 180 F 82 C 140 F 60 C Baseboard 6 150 F 76 C 170 F 77 C 140 F 60 C Boiler Indoor Design Theboilerindoordesigntemperatureistheindoortemperature the heating de...

Page 19: ...ated by tN4 thermostats connected to this bus The boiler water temperature target will be determined based upon boiler outdoor reset and indoor feedback from the tN4 thermostats Mix Temperature Zones...

Page 20: ...odulating boiler to go through the ignition sequence the boiler contact may not be required on all modulating boilers A 0 10 V dc analog signal is used to modulate the boiler firing rate from the Mini...

Page 21: ...ust menu To calculate the Maximum Modulation use the following formula For 0 10 V dc Maximum Modulation 0 V dc Boiler s Maximum Input Signal x 100 0 10 V dc Example A boiler s input signal range is 2...

Page 22: ...without a boiler sensor and prevent the control from displaying an error message set the boiler sensor DIP switch to Return and power up the control without the boiler sensor connected The control op...

Page 23: ...x 1 and the Mix 2 Minimum settings in the Adjust menu Mix 1 and Mix 2 Maximum The Mix 1 Maximum and Mix 2 Maximum set the highest water temperature that the control is allowed to use as a mix target t...

Page 24: ...W Pump Primary Pump Mode 4 OFF DHW Pump Primary Pump DHW MODE 2 DHW in Parallel with Priority When a DHW Demand is present the DHW Pump contact closes The primary pump P1 can operate when a boiler dem...

Page 25: ...sfy the requirements of a setpoint load in addition to a space heating load and a DHW load A setpoint load overrides the current outdoor reset temperature and WWSD setting in order to provide heat to...

Page 26: ...p P1 can operate when a boiler demand is present If the boiler is unabletomaintaintheboilertargettemperature spaceheating zones are shut off sequentially using tN4 communication in order to provide pr...

Page 27: ...P1 is switched on only when there is a Mix 1 Demand and that zone s thermostat has H1 Pump set to On Variable Speed Pump The variable speed injection pump output operates only when there is a Mix 1 D...

Page 28: ...aller access level available in MISC menu When an error message is present it is available as an item in the VIEW menu Device is attempting to show supply temperature but cannot because of sensor prob...

Page 29: ...ix 1 bus Check the tN4 C and R wires for each tN4 device Check the polarity of the C and R wires Check for loose or broken wires BUS 1 DEVICE LOST Communication is lost to tN4 device AA on the Mix 1 b...

Page 30: ...e to a short circuit the control failed to read the boiler sensor When there is a call for heat the control no longer controls the boiler s Instead the control provides a boiler enable to the boiler s...

Page 31: ...rotor pumps Read E 021 and check pump type Fuse is blown Determine if pump is jammed or seized Replace fuse Display is not on No voltage to control Check breaker panel or disconnect Check voltage usin...

Page 32: ...rranty does not cover the cost of the parts or labor to remove or transport the defective Product or to reinstall the repaired or replacement Product all such costs and expenses being subject to Purch...

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