Tekmar Universal Reset Module 422 Data Brochure Download Page 1

D 422

08/07

- Data Brochure

Universal Reset Module 422

1 of 32

© 2007

D 422 - 08/07

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tN4 Compatible 

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Two Outdoor Reset Temperatures

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Single On-Off or Modulating Boiler

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Powered Pump Outputs

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DHW Operation

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Variable Speed Injection Pump

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Floating Action Valve

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Includes Sensors

Features:

Information 

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to match

application

1

Application 

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mechanical 

applications

2

Wiring

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Wiring and 

installation of 

specific control

4

Job

Record

Record settings & 

wiring details for 

future reference

6

Data

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Control settings 

and sequence of 

operation

5

Rough-in

Wiring

Rough-in

wiring 

instructions

3

The Universal Reset Module 422 provides outdoor reset to a hydronic heating system in order to maximize comfort and 
efficiency. The 422 can operate a single on / off boiler or a single modulating boiler. The 422 can override the outdoor reset 
water temperature to provide Domestic Hot Water or Setpoint operations. The 422 can operate two outdoor reset water 
temperatures, either one boiler water temperature and a single mix water temperature, or two mix water temperatures. To 
operate two mixing devices, a Mixing Expansion Module must be connected to the 422. The single mix output can operate 
a floating action mixing valve or a variable speed injection pump.

Introduction

51 52

53 54 55

56

57 58 59 60

61

62

63 64 65

Boiler

DHW

Setpoint

C

C2

tN4

C

Com Boil Mix Com Out

+

Opn Cls

Demand

Demand

24 V (ac)

Boil/Mix2

R

R

Mod (dc)

R

66 67 68 69 70

Primary

Mix Sys P1

10 A

max.

75

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77

78

N

N

DHW

Variable Speed

71

72

73

74

Pump

Pump

N

Pump

N

Pump

tN4

H7008B

tN4 Boiler / Mix 2
Boil Sens Sup / Ret
Boiler On-Off / Mod
Off / tekmar Stager
Off / Flushing

Powered Output

Output 1 VA

Floating Output:

24 V (ac) 8 VA

Made in Canada

Meets Class B: Canadian
ICES & FCC Part 15

Test

Var. Pump Fuse

T2.5 A 250 V

Universal Reset Module 422

Item

Menu

tektra 991-03

Var. Pump: 115 V (ac) 2.5 A
Demands: 20 - 260 V (ac)
Relay Rating: 115 V (ac) 5 A

/

Do not apply power

2.5 A

Summary of Contents for Universal Reset Module 422

Page 1: ...er temperature to provide Domestic Hot Water or Setpoint operations The 422 can operate two outdoor reset water temperatures either one boiler water temperature and a single mix water temperature or t...

Page 2: ...witchtolockandunlocktheAccess Level of the 422 and all connected tN4 devices including tN4 thermostats For details see Access Levels Once locked the access level in all devices cannot be viewed or cha...

Page 3: ...r Off Flushing The Off Flushing DIP switch selects whether the control operates a Flushing feature Heating systems that use potable water require periodic flushing to prevent the water from stagnating...

Page 4: ...Displays when a mix 2 demand is present DHW DEMAND Displays when a DHW demand is present SETPOINT DEMAND Displays when a Setpoint demand is present DEVICE OUTPUT SCALE Displays output of the modulati...

Page 5: ...be selected The abbreviated name of the selected item displays in the Item field of the LCD display To view the next available item press and release the Item button To view the previous item hold do...

Page 6: ...Current Mix 2 supply water temperature as measured by the Mix 2 supply sensor Note This item is only available when the tN4 DIP switch is set to Mix 2 35 to 230 F 1 5 to 110 0 C Ad MIX 2 TARGET SECTIO...

Page 7: ...r Note This item is only available when the Boiler Sensor Sup Ret DIP switch is set to Ret 0 100 Ad BOILER MODULATION SECTION C Current percent modulation of the boiler s burner Note This item is only...

Page 8: ...inal units that are being used in Mix 1 zones 40 to 100 F 4 5 to 38 0 C Default 70 F 21 0 C Ad MIX 1 INDOOR SECTION B The design indoor air temperature used in the heat loss calculation for Mix 1 zone...

Page 9: ...on the typical coldest day of the year Note This item is only available when the tN4 DIP switch is set to Mix 2 OFF 40 to 150 F OFF 4 5 to 65 5 C Default OFF Ad MIX 2 MINIMUM SECTION G The minimum all...

Page 10: ...et temperature Note This item is only available when the Boiler Sensor Sup Ret DIP switch is set to Sup and the tekmar stager DIP switch is set to OFF 0 00 to 3 00 min Default 0 10 min Ad FIRE DELAY S...

Page 11: ...lel no priority 2 parallel priority 3 pri sec no priority 4 pri sec priority Default 1 InS Ad DHW MODE SECTION H Selects the DHW mode of operation This determines the operation of the primary pump in...

Page 12: ...uring the Sleep and Unoccupied periods Note This item is only available when Setpoint Mode is set 1 through 4 and a network setback schedule is selected 40 to 100 F OFF 4 5 to 38 0 C OFF Default 70 F...

Page 13: ...henthetN4Boil Mix2 DIP switch is set to Boil 0 to 24 Ad BUS 1 DEVICES Displays the number of devices on Bus 1 0 to 24 Ad BUS 2 DEVICES Displays the number of devices on Bus 2 Note Thisitemisonlyavaila...

Page 14: ...nctions The control continually monitors the sensors and displays an error message whenever a fault is found The individual outputs and relays are tested using a test sequence Test Sequence Each step...

Page 15: ...st mode each tN4 device is individually turned on one at a time The control tests each zone for up to 5 minutes of no button activity Use this feature to purge air out of each zone and assist in troub...

Page 16: ...at to the building as the outdoor temperature drops The rate at which the water temperature is changed is defined by the characterized heating curve Characterized Heating Curves A characterized heatin...

Page 17: ...The amount of natural convection is dependant on the supply water temperature to the heating element and the room air temperature Radiator 5 Terminal type 5 is a radiator terminal unit has a large hea...

Page 18: ...00 F 93 C 140 F 60 C Radiator 5 160 F 71 C 180 F 82 C 140 F 60 C Baseboard 6 150 F 76 C 170 F 77 C 140 F 60 C Boiler Indoor Design Theboilerindoordesigntemperatureistheindoortemperature the heating de...

Page 19: ...ated by tN4 thermostats connected to this bus The boiler water temperature target will be determined based upon boiler outdoor reset and indoor feedback from the tN4 thermostats Mix Temperature Zones...

Page 20: ...odulating boiler to go through the ignition sequence the boiler contact may not be required on all modulating boilers A 0 10 V dc analog signal is used to modulate the boiler firing rate from the Mini...

Page 21: ...ust menu To calculate the Maximum Modulation use the following formula For 0 10 V dc Maximum Modulation 0 V dc Boiler s Maximum Input Signal x 100 0 10 V dc Example A boiler s input signal range is 2...

Page 22: ...without a boiler sensor and prevent the control from displaying an error message set the boiler sensor DIP switch to Return and power up the control without the boiler sensor connected The control op...

Page 23: ...x 1 and the Mix 2 Minimum settings in the Adjust menu Mix 1 and Mix 2 Maximum The Mix 1 Maximum and Mix 2 Maximum set the highest water temperature that the control is allowed to use as a mix target t...

Page 24: ...W Pump Primary Pump Mode 4 OFF DHW Pump Primary Pump DHW MODE 2 DHW in Parallel with Priority When a DHW Demand is present the DHW Pump contact closes The primary pump P1 can operate when a boiler dem...

Page 25: ...sfy the requirements of a setpoint load in addition to a space heating load and a DHW load A setpoint load overrides the current outdoor reset temperature and WWSD setting in order to provide heat to...

Page 26: ...p P1 can operate when a boiler demand is present If the boiler is unabletomaintaintheboilertargettemperature spaceheating zones are shut off sequentially using tN4 communication in order to provide pr...

Page 27: ...P1 is switched on only when there is a Mix 1 Demand and that zone s thermostat has H1 Pump set to On Variable Speed Pump The variable speed injection pump output operates only when there is a Mix 1 D...

Page 28: ...aller access level available in MISC menu When an error message is present it is available as an item in the VIEW menu Device is attempting to show supply temperature but cannot because of sensor prob...

Page 29: ...ix 1 bus Check the tN4 C and R wires for each tN4 device Check the polarity of the C and R wires Check for loose or broken wires BUS 1 DEVICE LOST Communication is lost to tN4 device AA on the Mix 1 b...

Page 30: ...e to a short circuit the control failed to read the boiler sensor When there is a call for heat the control no longer controls the boiler s Instead the control provides a boiler enable to the boiler s...

Page 31: ...rotor pumps Read E 021 and check pump type Fuse is blown Determine if pump is jammed or seized Replace fuse Display is not on No voltage to control Check breaker panel or disconnect Check voltage usin...

Page 32: ...rranty does not cover the cost of the parts or labor to remove or transport the defective Product or to reinstall the repaired or replacement Product all such costs and expenses being subject to Purch...

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