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Copyright © D 361 - 

03/09

9 of 20

Section C2: Boiler Sensor Placement

BOILER SENSOR ON THE SUPPLY (

Boiler Sensor 

DIP switch

 = Supply

The boiler sensor can be located on the boiler supply if the 361 is the only control that is
operating the boiler. When in the supply mode, the 361 determines the required operating
temperature of the boiler using 

Boiler Load Reset. With Boiler Load Reset, the 361 operates

the boiler at the lowest possible supply temperature that is sufficient to satisfy the
requirements of the variable speed injection pump. If this mode of operation is selected,
the boiler pump should either operate continuously, or be operated in parallel with the
system pump contact (

Sys Pmp).

Note: 

The boiler pump should not be operated by the boiler’s aquastat, as this may lead to

improper cycling of the boiler because of inconsistent flow past the boiler supply sensor.

BOILER DIFFERENTIAL (BOIL DIFF) 

An on / off heat source such as a boiler must be operated with a
differential in order to prevent short cycling. When the boiler supply
temperature drops below the bottom rail of the differential, the 361 closes
the 

Boiler contact to fire the boiler. When the boiler supply temperature

rises above the top rail of the differential, the 361 opens the 

Boiler contact

to turn off the boiler. With the 361, either a fixed or automatic differential
setting is selected. If automatic differential (

Ad

) is selected, the 361

automatically adjusts the boiler differential under the current load condi-
tions to avoid short cycling.

BOILER SENSOR ON THE RETURN (

Boiler Sensor 

DIP switch

 = Return

The boiler sensor should be located on the boiler return if the 361 is one of many controls
that can call for boiler operation. When in the return mode, the 361 provides a boiler
enable as described in the BOILER ENABLE section. The 361 no longer tries to control
the boiler supply water temperature directly, but allows the boiler to operate at its operating
aquastat setting when required. If this mode of operation is selected, the boiler pump
should either operate continuously, or be operated in parallel with the system pump contact
(

Sys Pmp).

Note

: The boiler pump should not be operated by the boiler’s aquastat, as this may lead to

improper cycling of the boiler because of inconsistent flow past the boiler sensor.

NO BOILER SENSOR 

The 361 is capable of operating without a boiler sensor if desired. Without a boiler sensor,
the 361 provides a boiler enable as described in the BOILER ENABLE section, but is
unable to provide boiler protection. This type of application is typical if the 361 is drawing
heat from a heat source that already incorporates some form of boiler protection.

BOILER ENABLE (

30% Enable / 10% Enable

The 361 has a DIP switch that allows for the selection between a 30% boiler enable and a 10% boiler enable. This switch is only
functional when the 

Boiler Sensor DIP switch is set to Return.

In the 30% position, the 361 closes the 

Boiler contact when the variable speed output exceeds 30%. The Boiler contact remains

closed until the variable speed output reduces below 15%. This setting would normally be chosen for low mass boilers (copper fin-
tube, etc.), or systems with low thermal mass in the loop between the boiler and the variable speed injection pump.

In the 10% position, the 361 closes the 

Boiler contact when the variable speed output exceeds 10%. The Boiler contact remains

closed until the variable speed output reduces below 5%. This setting is normally chosen for high mass boilers (cast iron, steel fire-
tube, etc.), or systems with large thermal mass in the loop between the boiler and the variable speed injection pump.

In order to prevent short cycling, the 

Boiler contact has a minimum on time, and a minimum off time.

Boiler supply
sensor

Boiler return
sensor

No boiler
sensor

Supply W

ater 

T

emperature

Time

Differential = 10

°

F (5

°

C)

165

°

F(74

°

C)

B

o

ile

r

o

ff

B

o

ile

r

o

n

155

°

F (68

°

C)

160

°

F (71

°

C)

B

o

ile

r

o

ff

B

o

ile

r

o

n

Summary of Contents for Mixing Control 361

Page 1: ...Demand Signal Input tekmar Timer Optional Input Indoor Sensor Optional Output Variable Speed Driven Pump Input Universal Sensor Included Press the Item buttons simultaneously for 1 sec to enter the A...

Page 2: ...ommend reading Section A General Operation of the Sequence of Operation as this contains important information on the overall operation of the control Then read the sub sections that apply to your ins...

Page 3: ...s the current status of the control s inputs outputs and operation Item Field Displays an abbreviated name of the selected item Pump Displays when the mixing system pump is in operation Burner Display...

Page 4: ...An outdoor sensor is not required during this mode of operation VARIABLE SPEED A standard wet rotor circulator is connected to the 361 on the Var Pmp and N terminals 7 and 8 The 361 increases or decr...

Page 5: ...ction B1 General Section B2 Installer Section B3 Advanced Section B1 General MIXING DEMAND A mixing demand is required in order for the 361 to provide heat A mixing demand is generated by applying a v...

Page 6: ...ET becomes the setpoint supply temperature that the control is to maintain The MIX TARGET temperature is set by the installer in the ADJUST menu An outdoor sensor is not required during this mode of o...

Page 7: ...r temperature to the heating element and the room air temperature Default values MIX DSGN 180 F 82 C MIX MAX 200 F 93 C MIX MIN OFF Radiator 5 A radiator terminal unit has a large heated surface that...

Page 8: ...ating system to satisfy this demand If the control is in setpoint mode the WWSD feature is not functional Section C Boiler Operation Section C1 General Operation Section C2 Boiler Sensor Placement Sec...

Page 9: ...temperature directly but allows the boiler to operate at its operating aquastat setting when required If this mode of operation is selected the boiler pump should either operate continuously or be op...

Page 10: ...and select those sections of the chamber with common voltages Do not allow the wiring to cross between sections as the wires will interfere with safety dividers which should be installed at a later t...

Page 11: ...oiler Contact The Boiler terminals 9 and 10 are an isolated output in the 361 There is no power available on these terminals from the control These terminals are to be used as a switch to either make...

Page 12: ...rly test the wiring and sensors Test The Sensors In order to test the sensors the actual temperature at each sensor location must be measured A good quality digital thermometer with a surface temperat...

Page 13: ...any installation or troubleshooting information supplied with the pump If the pump operates properly disconnect the power and remove the jumpers Boiler If the boiler circuit is connected to the Boiler...

Page 14: ...uick Setup The quick setup can be used for both outdoor reset and setpoint operation To enter the installer programming mode set the Advanced Installer DIP switch to Installer OUTDOOR RESET Access the...

Page 15: ...Use the or button to set the scale to F or C To exit the ADJUST menu press and release the Item button to advance to the ESC item Then either press the or button or leave the buttons alone for 20 seco...

Page 16: ...culation for the heating system OUTDR DSGN OFF 70 F to 220 F 21 to 104 C B3 The design indoor air temperature used in the heat loss calculation for the heating system OUTDR DSGN OFF 35 to 100 F 2 to 3...

Page 17: ...used to rapidly advance through the test sequence To reach the desired step repeatedly press and release the Test button until the appropriate device and segment in the display turn on Step 1 The inj...

Page 18: ...ng close attentiontothelocationofpumps checkvalves pressurebypassvalves andmixingvalves Ensurecorrect flow direction on all pumps This is also a very useful step if additional assistance is required D...

Page 19: ...IN adjustment is higher than 100 F 38 C the control operates the Boiler contact as a boiler enable see section C The boiler temperature is then limited by the operating aquastat If the BOIL MIN adjust...

Page 20: ...tekmar representative for that territory If the address of the repre sentative is not known please request it from tekmar at the telephone number listed below All speci cations are subject to change w...

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