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1-40

concept

Tegras pneumatic brushing robot

user manual

ENG

Original manual translation

Summary of Contents for Tegras Forte

Page 1: ...1 40 concept Tegras pneumatic brushing robot user manual ENG Original manual translation...

Page 2: ...ssibility of providing companies with specific training on how to use our equipment and training for their operatives so that they can do the best job and thus contribute to the success of their end c...

Page 3: ...t 3 40 contents symbols safety warnings intended conditions of use get to know your machine control panel accessories and related equipment 5 30 6 40 7 40 8 40 9 40 10 40 operating instructions 17 40...

Page 4: ...shing robot 4 40 contents transporte maintenance and care waste management problem solving guide 30 40 31 40 36 40 37 40 technical specifications conditions of the guarantee 38 40 39 40 declaration of...

Page 5: ...ot followed appropriately Ensure that you read all the instructions described in the Safety information section WARNING This symbol warns of a potentially dangerous situation that could either cause m...

Page 6: ...you work Persons operating the TEGRAS FORTE equipment must be sufficiently trained Hold the hose firmly before starting the motor for the pneumatic brush Always keep a firm hold of the hose while wor...

Page 7: ...ntchemicalwillnullify the guarantee and might cause irreparable damage to your TEGRAS equipment The TEGRAS MULTIPRO is a machine for cleaning ducts whether circular with diameters of 200 1000 mm or re...

Page 8: ...ponentes 1 Head 2 Compressed air duct 3 Front wheel brake 4 Front wheel 5 Pressure gauge 6 Liquids inlet 7 Pneumatic box 8 Reel brake 9 Compressed air inlet 10 Back wheel 11 Liquids duct 12 Carrying h...

Page 9: ...r This deactivates the centraliser system This activates the anti clockwise rotation of the brushing motor The selection of the functions are make by two joysticks one for controlling the rotation of...

Page 10: ...d electricity to your TEGRAS MULTIPRO from the AR20 compressed air generator supplied by Teinnova Code AC3303104 Set of replacement screws in case some of the ones fitted in the head become lost This...

Page 11: ...p of four individual parts Code AC6470040 A coupler where two specific brushes are attached to the head of your TEGRAS FORTE machine It is very simple to assemble this coupler and it is made up of fou...

Page 12: ...g Liquid supply hose Nylon Brushes Pneumatic system for positioning the head of the machine in the centre of the duct Depending on the size of the duct in which the work will take place you will have...

Page 13: ...soiling Mixed Brushes 200 250 300 350 400 450 500 600 700 800 200 250 300 350 400 450 500 600 700 800 Dimensions Dimensions Code Code mm mm in in 7 87 9 84 11 81 13 78 15 75 17 72 19 69 23 62 27 56 31...

Page 14: ...Pack of 5 PBT brushes advised for cleaning ducts with grade 2 grease average soiling The measurements of the brushes range from a diameter of 200mm up to 600mm Code CP1203030 NYLON SQUARE 5 PACK PBT 5...

Page 15: ...th grade 3 grease heavy soiling The measurements of the brushes range from a diameter of 200mm up to 600mm Code CP1302828 PACK X5 MIXTO accessories and related equipment 200 300 400 500 600 Dimensions...

Page 16: ...utput of compres sed air of 200 litres at 10 bar 220V 50Hz Code TG3330201 110V 60Hz Code TG3330500 Intelligent active foam and rinse generator An IFOAM PRO is displayed in the image 220V 50Hz Cod TG33...

Page 17: ...and more comfortably Steps to install the IFOAM correctly Fitting the accessories Positioning your TEGRAS FORTE 1 operating instructions 2 Place your TEGRAS MULTIPRO on a smooth and stable surface On...

Page 18: ...ning it clockwise as shown in the image Connect the head s compressed air outlet which is indicated in the image with the closing circuit s duct on the pneumatic cylinders as shown in the image Connec...

Page 19: ...is indicated in the image with the opening circuit s duct on the pneumatic cylinders as shown in the image Disconnect the head s compressed air outlet which is indicated in the image with the closing...

Page 20: ...bot 20 40 operating instructions Remove the centraliser from the head by undoing the two fixing screws This is done by turning it anti clockwise as shown in the image Separate the centraliser from the...

Page 21: ...own in the image Place the brush as shown in the image Place the second retention ring and press the closing knob into place as shown in the image Assembling the brush Align the retention hole on the...

Page 22: ...brushing robot 22 40 operating instructions Remove the retention ring as shown in the image Remove the brush as shown in the image Release the closing knob and remove the second retention disk as sho...

Page 23: ...e compressed air supply hose The connection should be made when your TEGRAS MULTIPRO is switched off Connect the combined hose to the compressed air outlet on whichever compressor is going to be used...

Page 24: ...enerator sold by TEINNOVA It is connected by using the liquids hose The connection should be made when your TEGRAS FORTE is switched off Connect the liquids hose to the liquids outlet on the rinsing a...

Page 25: ...an break the backing guide on the inside operating instructions Unlock your TEGRAS FORTE s hose reel brake as demonstrated in the image Once the reel is loose release the necessary length for placing...

Page 26: ...cting the function is to move the valve towards the function that wants to be realized since to be represented in the figure To start up the anti clockwise brush rotation the icon in the image should...

Page 27: ...ing function will be deselected Pay close attention to the head because when the water stops coming out which is propelled by the internal pressure of the hose you will have to close the shut of valve...

Page 28: ...ion from your TEGRAS MULTIPRO in the way shown in the image Operate the brush before removing the connection in order to release the pressure that has become trapped in the compressed air circuit One...

Page 29: ...starting to clean it is very important to read the product s label in order to know the properties uses instructions and warnings to bear in mind when using COMEGRAS FOAM ACTIVE use of chemical produc...

Page 30: ...s normal working position vertical and the front wheel brakes should be on Placing the machine on a transport pallet or anything similar is advised against It is essential that the machine is stood on...

Page 31: ...ts in the machine s main elements After having finished using your TEGRAS FORTE equipment it is important to clean the equipment s liquid circuit by performing the rinse Storing the equipment with the...

Page 32: ...s pneumatic components To remove the filter s oil deposit turn it anti clockwise as shown in the image Once the filter s oil deposit has been refilled put it back in the filter by turning it clockwise...

Page 33: ...rried out at Teinnova s facilities by the company s technical personnel To disassemble the head the four fixing screws shown in the image must be removed To remove them turn them anti clockwise To lub...

Page 34: ...neumatic brushing robot 34 40 To assemble the head the four fixing screws shown in the image must be placed To screw them in turn them clockwise Fit the head as demonstrated in the image maintenance a...

Page 35: ...of the machine as well as for consumables for all the maintenance tasks mentioned in this manual In the event of needing any part or consumable get in touch with TEINNOVA s Customer Service Departmen...

Page 36: ...l collection points for recycling Do not dispose of electrical equipment in the trash We recommend that electrical tools and accessories are subjected to an environmentally friendly recovery process P...

Page 37: ...e 27 Page 35 Page 35 Page 35 Page 35 Page 25 Page 35 Page 35 Page 35 Page 35 Page 35 Page 29 Page 35 Page 32 Page 28 Page 9 and 26 Page 16 Lubricate the mot or correctly in a controlled way Check that...

Page 38: ...of rotation Control system Dimensions Weight Length of hose Structure material Compressed air 300 l min 8 bar 10 6 cfm 8 bar 500 rpm 236 7 rpm 6 5 Nm 57 5 lbf in 8 Nm 70 8 lbf in 11 6 Nm 102 7 lbf in...

Page 39: ...int 2 the transport both collection at the customer s facilities and return of the product will be borne by the customer TEINNOVA reserves the right to overrule the application of the guarantee when t...

Page 40: ...certifies that the machine model described above complies with all the essential requirements of the following directives Machinery directive 2006 42 CE Directive 2014 30 EU on electromagnetic compat...

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