TeHa BR1000 ECO PLUS Owner'S Manual Download Page 2

2

 

Ventilator motor, ventilator fan and oil pump are the next assembly.  

(page 7, P. 22, 20 and 24).

  A solenoid valve controls the oil supply of the burner thermostatically. 
  Normally a two step pump with integrated solenoid valves is installed. 

 

The combustion chamber 

is formed by an extremely heat resistant tube reaching deeply into the flame area. This prevents 

  the still cold heating coil being sprayed by unburned oil during the start period, thus reducing distortion of the heating coil.

 

The insulation plate

 (page 8, P. 34) made from oxide ceramic prevents the combustion chamber from burning out. 

  It absorbs unburned sprayed heating oil as well as condensation water. During operation of the burner it will evaporate 
  immediately. The insulating plate will not be damaged by these procedures.

 

The safety device 

consists of: 

  Switch box with switch elements  (P. 7, Pos. 19 + S. 16), Temperature limiting safety device (P. 7, Pos. 5 + P.13, Pos.10)
  Flame control (P. 10,  Pos. 18), Digital thermostat (P. 10 Pos. 20), Safety valve (P. 7 Pos. 30), 
  Flow switch (P. 7 Pos. 29) and manometric switch (P. 7 Pos. 31). 
  These safety devices guarantee the safe operation of the burner and regulate the desired water temperature.

  The ignition transformer 

(P. 7, Pos. 18) with 20 mA secondary current ensures high ignition capacity and thus a safe 

  start even under unfavourable conditions. It is mounted outside the switch box either on the outer casing or at the switch 
  box support to achieve better heat dissipation and moisture exclusion.

3. Definition and application

The BR series of burners have been designed to provide almost instant heating of   water under pressure. The water may be 
mixed with cleaning chemicals. However, in this case special attention has to be paid to the choice of material for the wetted 
parts and if the chemicals are corrosive, a stainless steel coil material 1.4201 is recommended to be ordered.
The areas of application are primarily in cleaning applications for example:
  Car washing in the automobile section,
  Cleaning of façades (among others: removal of graffiti),
  Floor cleaning (among others: removal of bubble gums),
  Renovation of buildings and ships,
  Cleaning of food production areas, abattoirs, sterilisation, etc.

4. Recommandations for installation

  Mobile installation

  Installation sites which are permanently under surveillance do not need a flame control. However, burners used in these 
  installations have to be provided with a permanent ignition spark. This applies particularly to mobile machines.

  Stationary installation

  Those installations which are not under permanent surveillance necessarily require a flame control. 

  Range of pressure

  Low pressure range 4 – 20 bar
  The normally fitted manometric/pressure switch has a shift point of 20 bar. For use in a low pressure range this switch is 
  not necessary and has either to be by-passed or to be removed. For low pressure use, the heating coil should be of 1/2“ 
  tubing. Thus the production of steam bulbs which might lead to premature coil failure is avoided.

  High pressure range 20 bar and above
  Here mainly the 3/8“- heating coils are used, though the 1/2“- heating coils can be installed up to 200 bar depending 
  on the desired flow rates.

Summary of Contents for BR1000 ECO PLUS

Page 1: ...wing assemblies See also exploded view page 7 Burner Type B90 See also exploded view page 10 The BR series of vertical burners have proven themselves over the years and the design is applied unchanged...

Page 2: ...3 Definition and application The BR series of burners have been designed to provide almost instant heating of water under pressure The water may be mixed with cleaning chemicals However in this case s...

Page 3: ...ght of the exhaust systems have to be sized in such a way that the exhaust air will vent into the open air during all expected operating conditions There has to be a permanent vacuum of at least 0 5 m...

Page 4: ...tire mixing device P 7 Pos 3 Loosen the fastening screw P 10 Pos 9 and pull off the centering device P 10 Pos 5 together with the igniting electrodes P 10 Pos 8 Thorougly clean all pieces Replace nozz...

Page 5: ...pared for some excessive smoke while the burner clears this soot Defective heating coil entirely sooted entirely calcified damaged by frost excessive pressure or faulty material The replacement of the...

Page 6: ...orst case this may lead to serious injuries to the operator or adjacent personnel Make sure that the exhaust gas and the additional air venting is appropriate see 4 5 4 6 Exhaust gas conduits which ar...

Page 7: ...7 BR1000 ECO PLUS oil heated since 01 01 2013...

Page 8: ...t washer nut 8 1 E10400252 2 4 Eyebolt M6x50 galvanised 8 2 E10400769 4 Countersunk bolt M6x10 galvanised 9 B10400251 1 Water outlet 3 8 up to 400bar Ermeto tube galvanised B10400314 1 Water outlet 1...

Page 9: ...vanised 1 2 26 E10400199 2 Double nipple 3 8 OT OT galvanised E10710063 2 Double nipple 1 2 OT OT galvanised 27 E10460022 1 T piece 3 8 IT IT stainless steel E10450012 1 T piece 1 2 IT IT stainless st...

Page 10: ...tube GR 8 4 LL galvanised 12 1 E10400042 1 Connector 1 8 OT GE 4 LLR galvanised 13 E10400091 1 2 Spark plug socket with rubber caps 16 B10400086 1 Support flange galvanised 17 B10400185 1 Photocell h...

Page 11: ...11 Switch box BR1000 ECO PLUS oil heated Drawing No Schaltkasten_KPL300x300...

Page 12: ...09501 6 Counter nut M16 x 1 5 brass 14 E10400151 14 Passage terminal 2 5 qmm 15 E10400153 3 Earth terminal 2 Leiter 2 5 qmm E10400672 1 Safety fuse terminal 16 1 E10850013 1 Fine wire fuse 5 x 20 mm 4...

Page 13: ...ng for adjustment BR1000 Dimensional specifications BR1000 ECO PLUS Heating coil 3 8 A 126mm B 99mm Heating coil 1 2 A 132mm B 101mm flame tube baffle plate atomizing cone view C C without baffle plat...

Page 14: ...ture 3 Flow switch 4 Temperature limiter 5 Solenoid valve 6 Ignition transformer 7 Photocell 8 Boiler ready light Oil flame control Step 2 Step 1 9 Reset button 10 Fault light 11 Main switch K1 Switch...

Page 15: ...square on roun Drm 200 closed bottom No E104003600 200 Air intake for double aggregate left boiler DN10 No V10400053 1 Air intake conecting piece for ventilator DN110 No V10400053 Diagram to determin...

Page 16: ...ntents 1 Basic information regarding the misbehavior of combustion chambers 2 General requirements for starting 2 1 Combustion chamber with flame control 2 1 1 Burner does not start no fault message r...

Page 17: ...under item 2 been fulfilled Check the safety fuse F1 Is there voltage at clamp No 5 operating instructions page 14 Yes Check the all or nothing relay K1 bypass for the test if necessary No Check all...

Page 18: ...tance between the electrodes is bigger than the distance between the electrode and the baffle plate Correctly adjust the electrodes according to drawing MIEIRI 3 operating instructions page 13 When st...

Page 19: ...e ventilator chlorine fluorine dusts of all kinds its own exhaust gases etc 3 2 The water becomes too hot inspite of correctly regulated temperature The exhaust temperature exceeds 260 C by far The te...

Page 20: ...9 Max exhaust gas temperature 230 250 C Measurements BxWxH mm 405x570x810 Weight with 3 8 heating coil kg ca 90 Voltage frequency 230V 50Hz Max operating temperature 95 C Max operating pressure 500ba...

Page 21: ...21 Digital Control...

Page 22: ...22 93 C 0 1 K 0 1 K 95 C 0 WARNING Change adjustments just in contact with TEHA...

Page 23: ...23...

Page 24: ...24...

Page 25: ...25 0 0 0 0 1 WARNING Change adjustments just in contact with TEHA...

Page 26: ...26 21 WARNING Change adjustments just in contact with TEHA...

Page 27: ...27 WARNING Change adjustments just in contact with TEHA...

Page 28: ...28...

Page 29: ...29...

Page 30: ...30...

Page 31: ...31...

Reviews: