TeHa BR1000 ECO PLUS Owner'S Manual Download Page 1

1

Owners manual for BR1000 ECO PLUS

valid from 01.01.2013

Table of contents 

 

 

 

        Page

Description ................................................................. 1
Assemblies ................................................................. 1 - 2
Definition and application ........................................... 2
Installation recommendation ...................................... 2 - 4
Service and maintenance ........................................... 4 - 5
Safety advice .............................................................. 5 - 6
Warranty ..................................................................... 6
Exploded view  combustion chamber, complete .......... 4
Parts list, combustion chamber, complete ................... 8 - 9
Parts list, mixing device.............................................. 10 
Exploded view, mixing device ..................................... 10
Exploded view, switch box .......................................... 11
Parts list, switch box .................................................. 12
View of burner adjustment settings ............................ 13
Dimensioned drawing, combustion chamber ............... 13
Circuit diagram with flame control .............................. 14
Chimney connecting piece .......................................... 15 
Diagram to determine the chimney cross-section  ...... 15
Enclosure: Trouble shooting guide .............................. 16 - 20
Technical data ............................................................ 20 
Digital control ............................................................. 21-31

1. Description

Theodor Henrichs’ new boiler technology enables you to achieve less soot discharge at a very high performance level.  
The nominal capacity of 90-95kW is well controllable by means of the digital thermostat. If you need high and constant  
temperatures, the BR1000 ECO PLUS is what you need. 

2. Assemblies

The combustion chambers mainly consist of the following assemblies: (See also exploded view page 7)

  Burner Type B90

 (See also exploded view page 10)

  The BR series of vertical burners have proven themselves over the years and the design is applied unchanged for all types 
  of combustion chambers. The different capacities are achieved by the fitting of fuel nozzles with different flow rates and 
  corresponding changes in air flow.

  Heating coil 

(See also exploded view page 7, Pos.37)

  An efficient high capacity is achieved by using double wound heating coils. Their tube wall thickness is strongly over 
  dimensioned, so that normally a long lifetime is guaranteed. Almost all applications can be covered due to the large range 
  of varieties:
  Material: 

 

steel, stainless steel 1.4301 and 1.4571

  Dimensions:   

3/8“ and 1/2“

  Range of pressure: 

up to 500 bar

 Casing 

(See also exploded view page 7, P. 35 + 36)

  Between the inner and the outer casing is an integrated ventilator housing building a ring gap. 
  Through this ring gap the burner is provided with combustion air. The following advantages arise from this method:
  a. 

The outer casing is cooled.

  b. 

The combustion air is preheated.

  c. 

Due to the double casing the construction is very stable and extremely rigid.

 

Galvanized, powder coated steel sheet and stainless steel 1.4301 are the available materials.

Summary of Contents for BR1000 ECO PLUS

Page 1: ...wing assemblies See also exploded view page 7 Burner Type B90 See also exploded view page 10 The BR series of vertical burners have proven themselves over the years and the design is applied unchanged...

Page 2: ...3 Definition and application The BR series of burners have been designed to provide almost instant heating of water under pressure The water may be mixed with cleaning chemicals However in this case s...

Page 3: ...ght of the exhaust systems have to be sized in such a way that the exhaust air will vent into the open air during all expected operating conditions There has to be a permanent vacuum of at least 0 5 m...

Page 4: ...tire mixing device P 7 Pos 3 Loosen the fastening screw P 10 Pos 9 and pull off the centering device P 10 Pos 5 together with the igniting electrodes P 10 Pos 8 Thorougly clean all pieces Replace nozz...

Page 5: ...pared for some excessive smoke while the burner clears this soot Defective heating coil entirely sooted entirely calcified damaged by frost excessive pressure or faulty material The replacement of the...

Page 6: ...orst case this may lead to serious injuries to the operator or adjacent personnel Make sure that the exhaust gas and the additional air venting is appropriate see 4 5 4 6 Exhaust gas conduits which ar...

Page 7: ...7 BR1000 ECO PLUS oil heated since 01 01 2013...

Page 8: ...t washer nut 8 1 E10400252 2 4 Eyebolt M6x50 galvanised 8 2 E10400769 4 Countersunk bolt M6x10 galvanised 9 B10400251 1 Water outlet 3 8 up to 400bar Ermeto tube galvanised B10400314 1 Water outlet 1...

Page 9: ...vanised 1 2 26 E10400199 2 Double nipple 3 8 OT OT galvanised E10710063 2 Double nipple 1 2 OT OT galvanised 27 E10460022 1 T piece 3 8 IT IT stainless steel E10450012 1 T piece 1 2 IT IT stainless st...

Page 10: ...tube GR 8 4 LL galvanised 12 1 E10400042 1 Connector 1 8 OT GE 4 LLR galvanised 13 E10400091 1 2 Spark plug socket with rubber caps 16 B10400086 1 Support flange galvanised 17 B10400185 1 Photocell h...

Page 11: ...11 Switch box BR1000 ECO PLUS oil heated Drawing No Schaltkasten_KPL300x300...

Page 12: ...09501 6 Counter nut M16 x 1 5 brass 14 E10400151 14 Passage terminal 2 5 qmm 15 E10400153 3 Earth terminal 2 Leiter 2 5 qmm E10400672 1 Safety fuse terminal 16 1 E10850013 1 Fine wire fuse 5 x 20 mm 4...

Page 13: ...ng for adjustment BR1000 Dimensional specifications BR1000 ECO PLUS Heating coil 3 8 A 126mm B 99mm Heating coil 1 2 A 132mm B 101mm flame tube baffle plate atomizing cone view C C without baffle plat...

Page 14: ...ture 3 Flow switch 4 Temperature limiter 5 Solenoid valve 6 Ignition transformer 7 Photocell 8 Boiler ready light Oil flame control Step 2 Step 1 9 Reset button 10 Fault light 11 Main switch K1 Switch...

Page 15: ...square on roun Drm 200 closed bottom No E104003600 200 Air intake for double aggregate left boiler DN10 No V10400053 1 Air intake conecting piece for ventilator DN110 No V10400053 Diagram to determin...

Page 16: ...ntents 1 Basic information regarding the misbehavior of combustion chambers 2 General requirements for starting 2 1 Combustion chamber with flame control 2 1 1 Burner does not start no fault message r...

Page 17: ...under item 2 been fulfilled Check the safety fuse F1 Is there voltage at clamp No 5 operating instructions page 14 Yes Check the all or nothing relay K1 bypass for the test if necessary No Check all...

Page 18: ...tance between the electrodes is bigger than the distance between the electrode and the baffle plate Correctly adjust the electrodes according to drawing MIEIRI 3 operating instructions page 13 When st...

Page 19: ...e ventilator chlorine fluorine dusts of all kinds its own exhaust gases etc 3 2 The water becomes too hot inspite of correctly regulated temperature The exhaust temperature exceeds 260 C by far The te...

Page 20: ...9 Max exhaust gas temperature 230 250 C Measurements BxWxH mm 405x570x810 Weight with 3 8 heating coil kg ca 90 Voltage frequency 230V 50Hz Max operating temperature 95 C Max operating pressure 500ba...

Page 21: ...21 Digital Control...

Page 22: ...22 93 C 0 1 K 0 1 K 95 C 0 WARNING Change adjustments just in contact with TEHA...

Page 23: ...23...

Page 24: ...24...

Page 25: ...25 0 0 0 0 1 WARNING Change adjustments just in contact with TEHA...

Page 26: ...26 21 WARNING Change adjustments just in contact with TEHA...

Page 27: ...27 WARNING Change adjustments just in contact with TEHA...

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