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MAINTENANCE INSTRUCTIONS 

 

98-01580-EN-R0_A4LT-E-ChemSaver-MaintenanceInstructions-TB.docx 

E-CHEMSAVER MAINTENANCE 

With proper equipment maintenance (as recommended by the equipment or chemical manufacturer), TeeJet solenoids are designed to provide up to 
500 hours maintenance free operation. The following solenoid maintenance procedures should be performed on the solenoid or on individual nozzles 
if leaks are observed at a specific spray nozzle. 
Regular inspection of the e-ChemSaver is required for optimal functionality and proper operation under any circumstances. 

External Inspection 

The following parts should be visually inspected before each use. 

Inspection Area 

Procedure 

Example 

Gasket Seal

 

The correct gasket seal ensures a 
proper connection of the cable.

 

In case of difficulty when connecting 
the cable, apply special grease to 
ensure a proper connection. 

Gasket OK 

 

Gasket Not OK 

 

 

Tighten Tension between the 
e-ChemSaver and the nozzle 
body

 

Install by hand, tightening until a 
complete block. 

 

Rear Nut’s Tighten Tension

 

Install by hand, tightening until a 
complete block. Afterwards ensure it 
with an additional ¼ of turn with an 
appropriate tool. 

 

 

Summary of Contents for e-ChemSaver 115880

Page 1: ...by using anti corrosion products or small form of silicone at each connection especially the solenoid connections Strainers Remove and clean all the product strainers Replace the strainers after they are clean and dry System Flush 1 Fill the product tank with at least 200 gallons 750 liters of clean water 2 If the boom tubes have a flush valve at the end open the flush valves and flush the boom tu...

Page 2: ...e ChemSaver is required for optimal functionality and proper operation under any circumstances External Inspection The following parts should be visually inspected before each use Inspection Area Procedure Example Gasket Seal The correct gasket seal ensures a proper connection of the cable In case of difficulty when connecting the cable apply special grease to ensure a proper connection Gasket OK ...

Page 3: ...ernal body was present in the stainless steel tube clean using dry forced air Clean and Proper Dirty O Ring 9 Observe that the O ring is well well maintained In case of degradation replace it Proper O Ring O Ring 8 Observe that the O ring is well well maintained In case of degradation replace it Interface Cap 7 Clean using clear water Do not use any tool In case of need a paintbrush can be use as ...

Page 4: ...t the Tube Sub Assembly 4 Replace the tube assembly if the rubber seal is worn or damaged Before After Brown O Ring 6 Observe that the O ring is well well maintained In case of degradation replace it Proper O Ring Stainless Steel Spring 5 Inspect Replace if necessary Plunger 4 gasket If a severe degradation replace the complete kit Reference AB115880 2 KIT Gasket OK Gasket Not OK ...

Page 5: ...rench and pliers Optional Apply 1 drop of Loctite Blue 243 to the threads of the Interface Cap 7 and Tube Sub Assembly 3 Torque Specifications Tighten Interface Cap 7 and Tube Sub Assembly 3 to 1 36 N m 12 in lbs 7 Return the Locking Ring 10 to its original position and slide the Tube Plunger Assembly 3 10 through the Coil Assembly 2 NOTE The Coil Assembly 2 should be orientated with the SuperSeal...

Page 6: ...nozzles are still leaking Issue Problem Solution Example Plunger s gasket damaged Change the kit plunger gasket Reference AB115880 2 KIT Solid particles present in the gasket Remove any solid particle present Clean smoothly with pressurized air Sand Dust Blocking the Closure Metal Chip Inserted In The Gasket Stuck plunger in the cylinder due to solid liquid particles Clean with water Stucked Plung...

Page 7: ...n Example Blocked dirty or stuck nozzle Clean the nozzle with water Damaged electrical connector Change the coil Reference CP115881 12 Broken or defective coil pulse is not heard or detected Change the coil Reference CP115881 12 Stuck e ChemSaver Disassemble the e ChemSaver and clean all the holes with clean water Spray pressure over max working pressure Lower the working pressure the e ChemSaver ...

Page 8: ...em persists taking account a 5 cv the e ChemSaver can cause the problem by itself The cylinder holes are blocked Proceed as explained previously The plunger s gasket is broken or damaged Replace the kit as explained previously Electrical current is not enough Usually system s voltage should be between 11 and 14V Out of this Interval an alarm will be shown in the screen Other Relevant Infomation Is...

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