Tectrix Climbmax 150 Owner'S Manual Download Page 24 | Manualshive

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Summary of Contents for Climbmax 150

Page 1: ...PART NUMBERS APPLIES TO THE INSTITUTIONAL STYLE CUMBMAX SERIAL NUMBER 166190 AND Up MANUFACTURED JULY 1993 OR LATER FOR OPERATION AND PART NUMBER INFORMATION FOR CUMBMAXMODEL 150 SERIAL NUMBERS PRIOR...

Page 2: ...nd There Is No Beep When The Power Switch Is Turned On 19 17 Reset Problem 20 18 AKey On The Display Console Doesn t Work 21 19 Pedal Squeak 21 20 APedal Doesn t Return To The Top or APedal Won t Go D...

Page 3: ...e and Motor Assembly 44 6 Parallel Arm Assembly 45 7 Spring Cable Routing 46 8 Flywheel Assembly 47 9 Crank Arm Assembly 48 10 Pedal Assembly 49 11 Transmission Assembly 50 12 Display Overlay 51 13 Di...

Page 4: ...pright tube up on its end The display ribbon cable could be damaged Parts List Part Name Part atv 1 Main Chassis Base WHT BLK GRAY Color 1 2 Hand Rail Upright 1 3 Hand Rails WHT BLt GRAY Color 2 Ship...

Page 5: ...Fig 3 The easiest way to insert the clamps 5 6 into the upright 2 is to check the alignment of the clamps with the uprights It may be necessary to twist the handrail 4 towards the display then pull t...

Page 6: ...t is level tighten the glide lock nuts Power Connector Leveling the ClimbMaJC Lay the ClimbMax on its right side and locate the display cable As shown in Fig 3 fold the display cable A attach the cabl...

Page 7: ...normal TECTRIX ClimbMaJC sign on If any changes were made the new values are written to memory at this time If you make amistake in Setup Mode and you haven t used CLEAR to exit you can restore the pr...

Page 8: ...NG Prompted Prompting begins when you press akey or when you start climbing 5 MEASUREMENT SYSTEM Feet and Pounds Distance is displayed in feet and weight is entered in pounds 6 QUICK RACE ACCESS Annou...

Page 9: ......

Page 10: ...to loosen the belt for too long or you may tangle or unsnap the belt SHIFT displays the odometer reading the total distance climbed The Interval display shows a graphic display of the output of the sp...

Page 11: ...have abrasives Solvents should not be used on any plastic parts Astiff scrub brush works well for cleaning dirt off the pedals Scratches or chips in the paint should be touched up to prevent rust 5 D...

Page 12: ...cation Remove the cover see section 25 Use athrowaway rag to wipe the sludge from the chain Apply aroller chain lubricant example CRC brand part number 03050 evenly and wipe the chain to remove the ex...

Page 13: ...is alubrication point Apply three squirts of a polymer grease example Clenesco Polylube to each crank arm lubrication point Apply one small squirt between the two parallel arms 8 Friction Belt Replace...

Page 14: ...Doesn t Return To The Top or APedal Won t Go Down 21 Speed Control Is Jerky Or Varies Speed 22 No Speed Control And No Error Message Is Displayed 23 The ClimbAfax Won t Accelerate To Top Speed 24 Cann...

Page 15: ...ft on the outside of the motor spins but the output shaft and belt pulley do not the gearbox is stripped Replace the motor assembly 10 5 Motor Doesn t Run Unplug the motor cable from the power board a...

Page 16: ...AIlJJST 15 SENSD1 FI1lJH18ACl AO 1JST 14 16 SlACl SVJT H ARM 1m7 17 SlACl SVJT H CAELE 61021 BRAKE fil 5 The microprocessor checks the status of the slack switch If the belt is pressed upon the slack...

Page 17: ...e slack switch test replace the slack switch and slack switch cable Otherwise plug the original slack switch back in and replace the following parts in this order 1 display ribbon cable see section 31...

Page 18: ...ng the power off then on again Use your spare motor assembly to test the climber The motor assembly may be using too much power If you do not have aspare motor assembly put the climber in Test Mode se...

Page 19: ...ng the volt ohm meter check that the power switch is supplying 110 volts AC to the power board Place the meter probes on the black and white wires on top of the power switch switch on and power cord p...

Page 20: ...ection 3 Press and hold the down arrow key Keep pressing the down arrow key even after the motor assembly has tightened the belt as far as possible If the display resets all LEOs go off and the sign o...

Page 21: ...l crank arm or parallel arm has become dry Since it is almost impossible to determine which bearing is squeaking it is best to lube them all see section 6 7 20 APedal Doesn t Return To The Top or APed...

Page 22: ...e and test these parts in the following order also see section 21 3 1 RPM sensor see section 32 2 power board assembly see section 29 3 display ribbon cable see section 31 4 display board see section...

Page 23: ...n aprogram This speed can only be reached in the manual mode or in arace There is aminimum weight of 75 pounds required to accelerate to 200 fVmin As you press the up arrow key in the manual mode asin...

Page 24: ...and the telephones 24 1 ClimbMax Communication Test The ClimbMax Test Mode has atest which is useful in troubleshooting communications problems There are two jacks on every climber an IN jack and an...

Page 25: ...nal If the wire has become unplugged from the connector plug it in If the wires and connectors look fine replace and test these parts in the following order 1 display ribbon cable see section 31 2 pow...

Page 26: ...ement 35 Flywheel Assembly 36 Crank Pedal Removal From Frame 37 Crank Arm Assembly 38 Parallel Arm Assembly 39 Pedal Assembly 40 Transmission Assembly Unplug the power cord and phone cables then unscr...

Page 27: ...ection 28 and adjust the motor assembly so that the friction belt is aligned with the flywheel Tighten the screws Reconnect the motor cable J5 and the slack switch cable J4 to the power board assembly...

Page 28: ...ing When you first step on the pedal the belt should engage smoothly Pedal at ahigh speed If the pedal accelerates to ahigh rate and then the belt grabs abruptly there is too much slack in the belt Ad...

Page 29: ...grounded to discharge yourself Do not lay the EPROM on plastic materials unless they are static safe wood paper cotton metal are ok Remove the old EPROM by sliding the flathead screwdriver between the...

Page 30: ...he display console and set it on the floor Run your tests and see if the new cable cures the problem MOTOR ASSEMBLY 61015 I 1m lUll 1m I I GEAR I JTlJ J5OO5 2 I JTlJ BRACKET 5I021 3 suo SVITCH 3DI 4 s...

Page 31: ...wer board Replace the display console see section 30 plug in the power cord and test 32 RPM Assembly see Fig 5 Tools Small Flathead Screwdriver 2 Phillips Screwdriver Remove the cover see section 25 U...

Page 32: ...lips Screwdriver 34 1 Spring Replacement Remove the cover see section 25 Tighten the friction belt on the flywheel by turning the shaft on the end of the motor see Fig 5 to keep the flywheel from turn...

Page 33: ...Small Flathead Screwdriver 2 Phillips Screwdriver Remove the cover see section 25 Remove the friction belt see section 28 Remove the RPM sensor by removing the front back adjust screw see Fig 5 Remov...

Page 34: ...shaft in the clamps to line up the cable with the clutch pulleys then tighten the clamps on the pivot shaft Slide the parallel arm shaft in or out to center the parallel arms between the pedals and th...

Page 35: ...ing the screwdriver and slide the shaft out To reassemble take care to get the washers 3 back on in the same order that they came off PARALLEL ARM ASSEMBLY Fi ure 6 5 3 PARALLEL ARM ASSY 61032 1 NIt l...

Page 36: ...en the 3 8 nut 35 50 ft Ib NOTE When tightening the 3 8 nut onto the pedal screw hold back with the Allen wrench to preventthe screw from backing off 39 2 Pedal Replacement Remove the 3 8 nut 6 from t...

Page 37: ...ws Sight through the chain and align the sprocket by moving the pillow blocks forward and back Tension the chain so that it has 1 211 of play Tighten the 5 1611 18 screws Turn the shaft in each pillow...

Page 38: ...t together as an assembly part number 61091 The sprocket has aleft hand thread and becomes very tight on the clutch shaft once it has been in use This causes the sprocket to be extremely difficult to...

Page 39: ...and Motor Assembly 44 6 Parallel Arm Assembly 45 7 Spring Cable Routing 46 8 Flywheel Assembly 47 9 Crank Arm Assembly 48 10 Pedal Assembly 49 11 Transmission Assembly 50 12 Display Overlay 51 13 Dis...

Page 40: ...1 I Page 40 C J 0 0 u I...

Page 41: ...e N en 0 LJ Page 41...

Page 42: ...Page 42 7 t C 0 u...

Page 43: ...I or lID c I a a c I OJ 1 I r I I I J I 1 I I I It G lID c I a a c I O t I r I I 1 I 0 u Page 43...

Page 44: ...T 51021 1 11 FLYWHEEL 61065 3 SLACK SWITCH 33001 I 13 12 DISK 51018 4 SLACK SWITCH ADJUST SLOT 13 RPM SENSOR ASSY 61044 5 MOTOR LEADS WfTOROID 14042 I 14 SENSOR INIOUT ADJUST 6 BELT PULLEY 5116 HOLE 4...

Page 45: ...Y 61032 I pm All pm I frY I PARALLEL ARM 52021 2 2 314 x 1S 16 x 314 lI ARlt j 44009 2 OTHER REFERENCE COMPONENTS I AIr MAli AIr I Ii 314 x 118 NYL WASH R 43025 4 314 WAVE WASI ER 40005 1 ce PARALLEL...

Page 46: ...RETlRN CAIl E 45007 2 4 CLUTCH Pll LEY 61009 2 5 RIGHT CRAN ARM 61147 1 6 RIGHT PARALLEL ARM 61032 1 7 SPRIt i Pll LEY 05036 4 8 SPRIt i Pll LEY AXLE 51009 2 9 SPACER 3 8 X 3116 43041 2 10 SPACER 3 8...

Page 47: ...3 1 2 E RING 43196 4 4 112 NYLON SPACER 43021 1 LErr FLYfHEEL PLATE RIGHT FLyrHEEL PLATE 5 OTHER REFERENCE COMPONENTS 4 OPTIONAL J I I ur lUll uri 5 FRA 51046 I i Q 6 R 8 BEARIt iS 44015 4 f j 6 7 RPM...

Page 48: ...l xll2 x IO T WASHER 40031 4 9 4S x 1O NYL WASHER 4Jl29 2 10 3 8 x3l4 CLEVIS SCREW 53016 2 II 5116 IS NYLOC T 42033 2 12 IVE CABLE 51045 2 13 CRAM ARM BJflER 54002 2 CRANK ARM ASSEMBLY Figure 9 1 CRA...

Page 49: ...REFERENCE COMPONENTS mMAII m 6 319 16 EX FLAta ttJT 42043 I 7 314 x 1 5116 x 000 ltASl ER 43031 2 8 314 ltAVE SPRIt i ltASl ER 40005 I 9 314 E RIt i 43201 I 10 SIB 18 JAM ttJT 42030 I II SIB SERRATED...

Page 50: ...TCH PULLEY ASSE L Y 61009 2 4 THRUST BEARING I x 118 44002 3 5 WASHER I x 1 2 44020 5 6 WAVE SPRING WASI ER I 40004 I 7 BEARING x I FLANGE 44031 I B RETAINING RING 25nn 43206 1 TRANSMISSION ASSEMBLY A...

Page 51: ...I Page 51...

Page 52: ......

Page 53: ...E OE IT IT 11 I 22 20 I RO 32 07 P07 n 06 0 P06 34 OS POS 3S 04 P04 3603 P03 37 02 P02 3B 01 39 0 0 __ 9 ALE 3D iii 16 10 UO II no 12 rno 13 lliTi 14 PH 15 P35 us NAX232 S l CI 2 I I I 12 V L I 3 CI 6...

Page 54: ...15 LIS LI LIS LII loll LIO LI COO LTU lTU ITU ITV IiJIIIIITO HI UIO cn 1 101 rectr x F tne EQuIpment Instltutlone1 dlsplsy 01 I CIIMOM U 0 I J i ij I In 1 01 _ 10 Conn ueO 01 I J 0 10 It LH COO I M t...

Page 55: ...re 16 Ifi1l OWER e INPUT e Z U2 o Tl431 cn ifi 1111111 1111111 J2 ON BACK DISPLAY D1 D4 6amp SOv U1SLM393 J5 MOTOR re Je 100K R13 T toon R5 MOV2 M0V22 fF JR3 lK U3 ULN2oo4 D7 lJC DS 1II J ii R7 s lo R...

Page 56: ...oV VREG VREG RPM SLACK RXo TXo Fl 10VAC Input for External Tranaformera J10 11 I i J10 2 BPCAP j DISPLAV J2 1 J2 2 J2 3 J2 J2 5 J2 6 J2 7 J2 8 J2 9 J2 10 J2 llL J2 12 PWM n J2 13 J2 1 4 Edoe card T 1...

Page 57: ...NOTES...

Page 58: ...NOTES...

Page 59: ...NOTES...

Page 60: ...NOTES...

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