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TECO A510-2001-H, Instruction Manual, Page: 17 / 76

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TECO A510-2001-H Instruction Manual Download Page 17

15 

(e)  220V :50-100HP/440V :75-215HP(IP20) 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

  Inverter Model 

Dimension

 

  

 

(mm) 

W 

H 

D 

W1 

H1 

t 

d 

GW(kg) 

Reactor   

    A510-2050-H3  348.5 

740 

300 

250 

560 

1.6 

M8 

44 

DCL 

STANDARD 

INCLUDED 

    A510-2060-H3  348.5 

740 

300 

250 

560 

1.6 

M8 

44 

    A510-2075-H3  463.5 

1105 

324.5 

320 

760 

1.6 

M10 

81 

    A510-2100-H3  463.5 

1105 

324.5 

320 

760 

1.6 

M10 

81 

    A510-4075-H3  348.5 

740 

300 

250 

560 

1.6 

M8 

44 

    A510-4100-H3  348.5 

740 

300 

250 

560 

1.6 

M8 

44 

    A510-4125-H3  463.5 

1105 

324.5 

320 

760 

1.6 

M10 

81 

    A510-4150-H3  463.5 

1105 

324.5 

320 

760 

1.6 

M10 

81 

    A510-4175-H3  463.5 

1105 

324.5 

320 

760 

1.6 

M10 

81 

    A510-4215-H3  463.5 

1105 

324.5 

320 

760 

1.6 

M10 

81 

Note: 250HP or above are being developed 

 

 
 
 

Summary of Contents for A510-2001-H

Page 1: ......

Page 2: ...1 Screw Torques for terminals 6 3 2 Wiring the periphery devices of A510 7 3 3 Wiring 8 3 4 Terminal Description 9 3 5 Overall Dimension drawing 12 3 5 1 Standard Model 12 3 5 2 Built in filter model...

Page 3: ...ear the flammable materials is not allowed in case fire happened If several inverters are mounted on a single control panel the extra cooling fan shall be added so as to make the panel temperature bel...

Page 4: ...r meets that of the inverter in order to avoid injury or fire Please connect the braking resistor and braking unit according to the related wiring diagram in case fire occured Please fasten the termin...

Page 5: ...see 11 55 It provides an independent external hardware emergency switch which emergently shuts down the inverter output in the case of danger Make sure the operation order is closed before reset warni...

Page 6: ...be sure the protection cover is installed In addition when the protection cover is disassembled be sure to cut off the power by the circuit breaker Only the designated professional can carry out the...

Page 7: ...signation UL and CE Marks A510 A510 Series 4 Voltage Rating 2 220V 4 440V 6 690V 010 H3F Motor Rating 001 1HP 002 2HP 150 150HP 175 175HP 215 215HP 535 535HP 670 670HP Power Source Phase Blank Both by...

Page 8: ...C 5 5 NH 1 9 M5 R5 5 5 20 4 to 24 17 7 to 20 8 TIC 5 5 NH 1 9 M6 R5 5 6 25 5 to 30 0 22 1 to 26 0 TIC 5 5 NH 1 9 M8 R5 5 8 61 2 to 66 0 53 0 to 57 2 TIC 5 5 NH 1 9 8 8 M4 R8 4 12 2 to 14 10 4 to 12 1...

Page 9: ...fuse To protect interface devices it is necessary to add a fast acting fuse fuse specification will be referred to Section 6 6 in completed manual Input Noise filter A510 is matched with TECO special...

Page 10: ...1 2 Option Card PG Multi function relay output Power terminal of digital signal 250VAC under 1A 30VDC under 1A Multi function pulse output RS485 Communication port Multi function photocoupler output A...

Page 11: ...24 VDC 8 mA opto coupler isolation maximum voltage of 30 Vdc input impedance of 9 03k optocoupler S2 Reversal rotation stop command default multi function input terminals 1 S3 UP increases command def...

Page 12: ...0mA PWM 10KHz resolution AO2 Multi function analog output terminals 3 0 10V output GND Analog signals sharing terminal Pulse output signal PO Pulse output BW 32KHz only above 220V 3HP 440V 5HP include...

Page 13: ...24Vdc 8mA pull high F2 Safety command common terminal 24V Ground RS 485 port S RS485 MODBUS Opto coupler isolation differential input and output S Grounding E G Grounding to earth Shield the connecti...

Page 14: ...with option DCL A510 2002 H 130 215 150 118 203 5 M5 2 2 A510 2003 H 140 279 177 122 267 7 M5 3 8 A510 2005 H3 140 279 177 122 267 7 M5 3 8 A510 4001 H3 130 215 150 118 203 5 M5 2 2 A510 4002 H3 130 2...

Page 15: ...215 192 286 1 6 M6 6 2 A510 4015 H3 210 300 215 192 286 1 6 M6 6 2 A510 4020 H3 265 360 225 245 340 1 6 M6 10 A510 4025 H3 265 360 225 245 340 1 6 M6 10 A510 4030 H3 265 360 225 245 340 1 6 M6 10 c 2...

Page 16: ...250 560 1 6 M8 40 5 A510 2075 H3 459 790 324 5 320 760 1 6 M10 74 A510 2100 H3 459 790 324 5 320 760 1 6 M10 74 A510 4075 H3 344 580 300 250 560 1 6 M8 40 5 A510 4100 H3 344 580 300 250 560 1 6 M8 40...

Page 17: ...5 H3 463 5 1105 324 5 320 760 1 6 M10 81 A510 2100 H3 463 5 1105 324 5 320 760 1 6 M10 81 A510 4075 H3 348 5 740 300 250 560 1 6 M8 44 A510 4100 H3 348 5 740 300 250 560 1 6 M8 44 A510 4125 H3 463 5 1...

Page 18: ...18 203 215 5 M5 2 83 A510 4005 H3F 140 349 177 124 266 279 7 M5 4 72 A510 4008 H3F 140 349 177 124 266 279 7 M5 4 72 b 440V 10 30HP Inverter Model Dimension mm W H D W1 H1 H2 t d GW kg Reactor A510 40...

Page 19: ...er Model Dimension mm W H D W1 H1 H2 t d GW kg Reactor A510 4040 H3F 284 695 252 220 505 525 1 6 M8 32 24 with option ACL A510 4050 H3F 284 695 252 220 505 525 1 6 M8 32 24 A510 4060 H3F 284 695 252 2...

Page 20: ...nning flicker while inverter stopping SEQ When inverter s run command source is set to external control the indicator lights up REF When inverter s frequency command source is set to external control...

Page 21: ...up07 Operation Stop Function Group Group08 Protection Function Group Group09 Communication Function Group Group10 PID Function Group Group11 Auxiliary Function Group Group12 Monitoring Function Group...

Page 22: ...power supply is cut 0 O O O O O O 1 Save when power is off 00 10 Retain 00 11 Retain 00 12 Upper frequency limit 0 1 109 0 100 0 O O O O O O 00 13 Lower frequency limit 0 0 109 0 0 0 O O O O O O 00 1...

Page 23: ...ication adjustment 0 Disable 0 O O O O O O 1 Water supply pump 2 Conveyor 3 Exhaust fan 4 HVAC 5 Compressor 6 Hoist 7 Crane Group 01 V F Control Function Group Code Parameter Name Range Default Unit C...

Page 24: ...cy of motor 2 40 0 400 0 40 0 1200 0 when 00 31 1 60 0 Hz O O O O O O 01 17 Maximum output voltage of motor 2 200V 0 1 255 0 220 0 V O O X X X X 400V 0 2 510 0 440 0 01 18 Middle Output frequency 2 of...

Page 25: ...0 0 100 0 X X O O X X 02 10 Core saturation coefficient 1 of motor 1 0 100 X X O O X X 02 11 Core saturation coefficient 2 of motor 1 0 100 X X O O X X 02 12 Core saturation coefficient 3 of motor 1 8...

Page 26: ...Multi speed position setting command 1 3 Multi speed position setting command 2 4 Multi speed position setting command 3 5 Multi speed position setting command 4 6 Forward jog run command 7 Reverse jo...

Page 27: ...e sequence Forward Reverse command 27 Local Remote selection 28 Remote mode selection 29 Jog frequency selection 30 Acceleration deceleration setting command 2 31 Inverter overheating warning 32 Sync...

Page 28: ...B contact 03 10 Multi function terminal S5 S8 type selection xxx0b S5 A contact xxx1b S5 B contact 0000b O O O O O O xx0xb S6 A contact xx1xb S6 B contact x0xxb S7 A contact x1xxb S7 B contact 0xxxb S...

Page 29: ...O 03 15 Retain 03 16 Retain 03 17 Retain 03 18 Retain 03 19 Relay R1A R2C type xxx0b R1 A contact xxx1b R1 B contact 0000b O O O O O O xx0xb R2 A contact xx1xb R2 B contact 03 20 Retain 03 21 Retain...

Page 30: ...03 33 Bias voltage of pulse input 100 0 100 0 0 0 O O O O O O 1 03 34 Filter time of pulse input 0 00 2 00 0 1 Sec O O O O O O 1 03 35 Function setting of pulse output 1 Frequency command 2 O O O O O...

Page 31: ...equency Reference Bias 3 Output Voltage Bias 4 Coefficient of acceleration and deceleration reduction 5 DC braking current 6 Over torque detection level 7 Stall prevention Level During Running 8 Frequ...

Page 32: ...in 17 q axis voltage 18 d axis voltage 19 Retain 20 Retain 21 PID input 22 PID output 23 PID target value 24 PID feedback value 25 Output frequency of the soft starter 26 PG feedback 27 PG compensatio...

Page 33: ...me setting of multi speed 0 0 1 6000 0 10 0 s O O O O O O 05 19 Acceleration time setting of multi speed 1 0 1 6000 0 10 0 s O O O O O O 05 20 Deceleration time setting of multi speed 1 0 1 6000 0 10...

Page 34: ...O O O O O 05 37 Acceleration time setting of multi speed 10 0 1 6000 0 10 0 s O O O O O O 05 38 Deceleration time setting of multi speed 10 0 1 6000 0 10 0 s O O O O O O 05 39 Acceleration time setti...

Page 35: ...stage Restart speed is based on the previous stopped speed 4 Execute a single cycle operation mode Restart speed will be based on the speed of stage 1 5 Execute continuous cycle operation mode Restar...

Page 36: ...en 00 31 1 5 00 Hz O O O O O O 1 06 15 Frequency setting of speed stage 15 0 00 400 00 0 0 1200 0 when 00 31 1 5 00 Hz O O O O O O 1 06 16 Operation time setting of speed stage 0 0 0 6000 0 0 0 s O O...

Page 37: ...versal 0 O O O X X O 06 37 Operation direction selection of speed stage 5 0 Stop 1 Forward 2 Reversal 0 O O O X X O 06 38 Operation direction selection of speed stage 6 0 Stop 1 Forward 2 Reversal 0 O...

Page 38: ...uency 0 0 10 0 0 5 Hz O O O O X X 07 07 DC Injection Braking Current 0 100 50 O O O O X X 07 08 DC Injection Braking Time at Stop 0 00 10 00 0 50 s O O O O X X 07 09 Stop mode selection 0 Deceleration...

Page 39: ...V PM SV PM SL V 08 00 Stall prevention function xxx0b Stall prevention is valid in acceleration 0000b O O O O X O xxx1b Stall prevention is invalid in acceleration xx0xb Stall prevention is valid in d...

Page 40: ...input phase loss protection 0 Invalid 0 O O O O O O 1 Valid 08 10 Selection of output phase loss protection 0 Invalid 0 O O O O O O 1 Valid 08 11 Retain 08 12 Retain 08 13 Selection of over torque det...

Page 41: ...n 2 100 100 ms O O O X X O 08 23 Ground Fault Selection 0 invalid 0 O O O O O O 1 valid 08 24 External Fault Operation Selection 0 Deceleration to stop 0 O O O O O O 1 Coast to stop 2 continuous opera...

Page 42: ...t occurs 3 Keep operating when communication fault occurs 09 08 Retain 09 09 Waiting time 5 65 5 ms O O O O O O Group 10 PID Function Group Code Parameter Name Range Default Unit Control mode Attrib u...

Page 43: ...0 0 10 0 1 0 s O O O O O O 10 14 PID integral limit 0 0 100 0 100 0 O O O O O O 1 10 15 Retain 10 16 Retain 10 17 Start frequency of PID sleep 0 00 180 00 0 00 Hz O O O O O O 10 18 Delay time of PID...

Page 44: ...ve time setting at the start of deceleration 0 00 2 50 0 00 s O O O O O O 11 07 S curve time setting at the end of deceleration 0 00 2 50 0 00 s O O O O O O 11 08 Jump frequency 1 0 0 400 0 0 0 1200 0...

Page 45: ...riable Carrier Frequency Min Limit 2 16 KHz O O X X X X 11 32 Variable Carrier Frequency Proportional Gain 00 99 00 O O X X X X 11 33 DC Voltage Filter Rise Amount 0 1 10 0 0 1 Vdc O O X X X X 1 11 34...

Page 46: ...1 11 48 KEB detection Level 200V 190 210 200 V O O O O O O 400V 380 420 400 11 49 Zero servo gain 0 50 5 X X O O O O 11 50 Zero servo Count 0 4096 12 X X O O O O 11 51 Braking selection of zero speed...

Page 47: ...0 O O O O O O 12 01 PID feedback display mode LED 0 Display the feecback value by integer xxx 0 O O O O O O 1 Display the feecback value by the value with one decimal place xx x 2 Display the feecback...

Page 48: ...rrent fault Display the DC voltage of current fault V O O O O O O 12 15 Frequency command of current fault Display the frequency command of current fault Hz O O O O O O 12 16 Frequency command If LED...

Page 49: ...is current X X O O O O 12 30 ASR deviation Display deviation of speed controller speed command speed feedback 100 corresponds to the maximum frequency set by 01 02 X O X O O X 12 31 ASR filter output...

Page 50: ...reof IGBT temperature Deg ree C O O O O O O 12 42 RS 485 error code Display the status of RS 485 0 0 0 0 0 0 0 0 CRC error 0 normal 1 abnormal Data len t error Parity error Overrun error Framin error...

Page 51: ...O 12 56 Output current of previous fault Display output current of previous fault A O O O O O O 12 57 Output voltage of previous fault Display output voltage of previous fault V O O O O O O 12 58 DC v...

Page 52: ...n power on 0 O O O O O O 1 1 Cumulative time in operation 13 06 Parameters locked 0 Parameters out of 13 06 are unwritable 2 O O O O O O 1 1 Retain 2 all parameters are writable 13 07 Parameter passwo...

Page 53: ...14 19 C4 set value 0 65535 0 O O O O O O 14 20 C5 set value 0 65535 0 O O O O O O 14 21 C6 set value 0 65535 0 O O O O O O 14 22 C7 set value 0 65535 0 O O O O O O 14 23 C8 set value 0 65535 0 O O O...

Page 54: ...T5 current value2 mode7 0 9999 0 O O O O O O 15 10 T6 current value1 0 9999 0 O O O O O O 15 11 T6 current value2 mode7 0 9999 0 O O O O O O 15 12 T7 current value1 0 9999 0 O O O O O O 15 13 T7 curr...

Page 55: ...4 when using LCM to operate the monitored item displays in the second line default is output frequency 17 O O O O O O 1 16 02 Sub screen monitoring 2 5 64 when using LCM to operate the monitored item...

Page 56: ...O O 1 16 06 Automatic return time 0 120 60 Sec O O O O O O 1 16 07 Copy function selection 0 Do not copy parameters 0 O O O O O O 1 Read inverter parameters and save to the operator 2 Write the opera...

Page 57: ...0 0 400 0 10 0 1200 0 when 00 31 1 60 0 Hz O O O O X X 17 05 Motor rated speed 0 24000 1750 rpm O O O O X X 17 06 Pole number of motor 2 4 6 8 4 Pole O O O O X X 17 07 Number of PG pulse 0 60000 1024...

Page 58: ...6 FOC gain 0 00 2 00 0 1 X X O X X X Group 19 Wobble Frequency Function Group Code Parameter Name Range Default Unit Control mode Attri bute V F V F PG SLV SV PM SV PM SLV 19 00 Center frequency of wo...

Page 59: ...ver Propotional P Gain1 0 00 2 55 0 61 X X O X X O 1 20 10 Speed Observer Integral I Time 1 0 01 10 00 0 05 Sec X X O X X O 1 20 11 Speed Observer Propotional P Gain2 0 00 2 55 0 61 X X O X X O 1 20 1...

Page 60: ...X O X O O X 20 30 PG gear ratio 1 1 1000 1 X O X X X X 20 31 PG gear ratio 2 1 1000 1 X O X X X X Group 21 Torque And Position Control Function Group Code Parameter Name Range Default Unit Control mod...

Page 61: ...ection 3 9999 9999 0 X X X O O X 21 17 The command of the pulse number of section 3 9999 9999 0 X X X O O X 21 18 The command of rotation cycle number of section 4 9999 9999 0 X X X O O X 21 19 The co...

Page 62: ...of rotation cycle number of section 11 9999 9999 0 X X X O O X 21 33 The command of the pulse number of section 11 9999 9999 0 X X X O O X 21 34 The command of rotation cycle number of section 12 9999...

Page 63: ...ncy 0 0 400 0 75 0 Hz X X X X O O 22 07 Retain 22 08 Retain 22 09 Retain 22 10 Retain 22 11 Retain 22 12 Retain 22 13 Retain 22 14 Retain 22 15 Retain 22 16 Offset angle of the magnetic pole and PG or...

Page 64: ...OC detection value about 200 of the rated current Acceleration Deceleration time is too short The magnetic switch operation at the inverter output side A special motor or applicable capacity is great...

Page 65: ...e temperature of the heat sink is too high If heat sink overheating fault has occurred with three times in five minutes it is required to wait 10 minutes before resetting the fault Ambient temperature...

Page 66: ...ter will be stopped This fault detection is valid only in V F PG and SV control mode 00 00 1 or 3 or 4 PG connection is incorrect PG has no power PG wire is broken Braking mechanism is enabled Check P...

Page 67: ...External fault Terminal S3 EF4 External fault S4 External fault Terminal S4 EF5 External fault S5 External fault Terminal S5 EF6 External fault S6 External fault Terminal S6 EF7 External fault S7 Ext...

Page 68: ...The DC bus voltage is lower the UV detection level and the inverter has stopped 190Vdc 230V class 380Vdc 460V class 07 13 can set the detection level The input power voltage is too low Momentary powe...

Page 69: ...bb3 flash External block External block Terminal S3 bb4 flash External block External block Terminal S4 bb5 flash External block External block Terminal S5 bb6 flash External block External block Ter...

Page 70: ...eleration deceleration time is too short Check mechanical load Check the braking mechanism is enabled or not or reduce the load Check PG connection Verify the the parameter settings of 20 23 20 24 and...

Page 71: ...too big Check the load and operation cycle EF1 flash External fault S1 External fault Terminal S1 External fault input is received by multifunction digital input terminals Subject to 08 24 2 the inver...

Page 72: ...r setting for example 02 00 02 01 02 20 02 21 or 00 12 00 13 and so on Check the parameter setting SE02 Digital input terminal error Errors of multifunction digital input terminal Errors of multifunct...

Page 73: ...nd PID source 10 00 and 10 01 FB flash PID feedback breaking PID feedback breaking PID feedback breaking detection is enabled when 10 11 1 keep on operation and PID feedback inputs the PID feedback br...

Page 74: ...of the inverter is broken off Check the input data of auto tuning 17 00 to 17 09 Check motor connection Disconnect all loads connected to the motor Check the inverter current detection circuit includi...

Page 75: ...ty Check it enters other protection programs or not 04 Rotary magnetic pole alignment is time out Motor can not operate properly Check Motor connection 05 Circuit tuning is time out System abnormity o...

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