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•  Place  the  inversion  pin  into  the  disc  holes  to  set  the  bending 

angle.  Considering  position  0  as  the  limit-switch  position,  the 
pin must be placed approximately according to the disc rotation 
direction. 

•  The exact angle can be found after some bending tests, using 

the regulation handle for some little angle corrections. 

•  After the pin insertion, place the iron bar to be bent on the working  
   plate and start the machine pushing the pedal; in this way the disc turns  

and the bar is bent, until the pin touches the limit switch. When the  
pedal is released, the disc turns back into the starting position. 

•  During the bending operation the pedal must always be pushed, since when it is released the machine 

stops immediately. 

•  If the pedal is pushed during the return of the disc, it stops immediately in the position where it is. 
 

8a.4  How to cut a piece (only for combined machines): 

 

All the below-described operations must be executed with the working plate free of any kind of tooling. 

•  Connect the supply cable as above described. 
•  Turn the main inverter-switch from the starting position 0 into position 1 or 2. 
•  Insert a pin at 180° from the point 0. 
•  Push the reset button: now the light is on. 
•  When the machine is stopped and the disc is in the starting position, le blades are completely open.   

Insert  the  bars  to  be  bent  into  the  space  between  the  blades  under  the  shear  protection,  and  put 
them  at  the  required  length.    Execute  the  cutting  operation  through  the  remotely-controlled  pedal, 
keeping  it  pressed  till  the  end  of  the  cutting  operation  and  automatic  disc  return 

–  which  is settled 

according to the pin position. 

  Repeat the same operation for each cutting execution. 

 

8b 

Use of the machines with the panel 9x9 and the speed variator: 

•  The panel was designed to allow the operator to execute a bending sequence without stopping and 

move the pin. In this way, a lot of time on the production can be saved. 

•  The speed variator allows the operator to choose the number of bending-disc turns. 
 

 

8b.1  General controls of the machine: 

 

1.

  Protection for the bending area. 

2.

  Regulation handle. 

3.

  Movable panel 9x9. 

4.

  Remote control for pedal used by operator. 

5.

  Panel selector ON-OFF. 

6.

  Speed-variator. 

7.

  Main inverter-switch. 

8.

  Shear (only for combined machines). 

9. 

Protection for the cutting area  
(only for combined machines). 

 
 
 
 
 
 
 
 
 
 
 

 

 

Summary of Contents for PG 26 mono-phase 2 speed

Page 1: ...30 three phase PG 30 mono phase PG 35 three phase PG 40 three phase Via Giovanni Quarena 225 B 25085 GAVARDO BS ITALY Tel 0365 31428 34141 34221 Fax 0365 373030 www tecmor it E MAIL info tecmor it PGT 32 25 three phase PGT 32 25 mono phase Speed variator 9x9 Panel Combined machines Bending machines ...

Page 2: ......

Page 3: ...eakdown 11 11 Maintenance inspections and checks 11 12 Cleaning 12 13 Machine keeping 12 14 Demolition and disposal 12 15 Safety instructions 12 16 Safety devices 12 17 One man safety devices 13 18 Residual risks 13 19 Instructions for warranty assistance 13 20 Spare parts 13 ENCLOSURES ELECTRICAL DRAWING WARRANTY CERTIFICATE IMPORTANT Send us the WARRANTY CERTIFICATE enclosed to the present handb...

Page 4: ... own responsibility that the following product MACHINE TYPE PG 40 SERIAL N 1503126 YEAR OF CONSTRUCTION 2015 To which this declaration is referred complies with the following regulations Legislation 06 42 CE 06 95 CE 04 108 CE Regulations UNI EN ISO 12100 CEI EN 60204 1 70 1 44 5 D L G S 81 08 Gavardo Italy 31 03 15 administrator Mora Gaetano 2 ...

Page 5: ...83 330 100x85xh88 PGT 32 25 Three phase 10 1 1 275 80x88xh86 PGT 32 25 Mono phase 10 1 5 275 80x88xh86 1 4 Marking The Certificate of Conformity on page 2 shows the following information Name and address of the producer CE mark Type of machine Serial number Year of construction The same data are indicated on a plate fixed on the machine 2 Transport and unpacking The machine is delivered on a palle...

Page 6: ...assage ways and avoiding mechanical efforts and damages The machine is equipped with a movable socket to be connected with the supply cable it will be inserted into the fix plug in the machine system 4 4 It is compulsory to connect the machine with a grounding system with a resistance value able to grant a contact tension not higher than 25V For a better grounding there is the possibility to conne...

Page 7: ...by the picture the position reserved to the worker is in the front of the machine which is indicated by the machine plate 8 Use of the machine 8a Use of the standard machine 8a 1 General controls of the machine 1 Protection for the bending area 2 Regulation handle 3 Emergency STOP button 4 Supply light 5 Return reset button 6 Remote control for pedal used by operator 7 Speed selector only PG 26 mo...

Page 8: ... gets into the starting position ready for the following operations 8a 3 How to bend a piece After all the above described operations prepare the toolings as follows a Bending operation with square The picture shows the correct position of the equipment ready for the bars bending using the square only for iron with maximum diameter 14 mm The bending square allows to place the bar near the bending ...

Page 9: ... the starting position 0 into position 1 or 2 Insert a pin at 180 from the point 0 Push the reset button now the light is on When the machine is stopped and the disc is in the starting position le blades are completely open Insert the bars to be bent into the space between the blades under the shear protection and put them at the required length Execute the cutting operation through the remotely c...

Page 10: ...The reset operation has to be executed each time that The machine stops because of the emergency stop button Voltage is untimely restored A starting operation is executed through the main inverter switch To start the machine after an emergency STOP it is necessary to unblock the button turning its mushroom part and then to push the reset button in this way the disc gets into the starting position ...

Page 11: ...ected on 0 e Push the button for programme activation deactivation the light is off and the programme is not active f Keep the RESET button pressed for 4 5 sec and start the programme with the 1 bending Bending repetition a Push the button for programme activation deactivation light on b Using the bending buttons select the required bending c Push the button for programme activation deactivation l...

Page 12: ...18 14 10 34 24 18 16 14 850 N mm 26 20 16 14 10 30 22 16 14 12 Type PGT 32 25 three phase Bending PGT 32 25 three phase Cutting n bars 1 2 3 4 5 1 2 3 4 5 Ø mandrel 130 100 69 36 36 650 N mm 26 18 14 12 10 22 16 12 10 10 850 N mm 22 16 12 10 10 20 14 10 10 10 Maximum working performance for mono phase machines The supply value VOLT must be checked during the working process Machine type Operation ...

Page 13: ...submit periodically the following checking 11 1 Oil level Monthly check the oil level and add it in case the level is too low The complete oil substitution is recommended each 4 000 working hours unloading all the spent oil in the reducer unscrewing the unload cap After the unload cap cleaning screw it and full the reducer pouring the oil through the load cap in the quantity required by the indica...

Page 14: ...t be removed or modified c Dimensions and shapes to be bent or cut cannot be foreseen and for this reason the worker must produce some supports if necessary to avoid any danger for the worker himself 16 Safety devices The machine is provided with the following safety devices 16 1 Magneto thermic switch and differential 16 2 Grounding of the machine body 16 3 Button for emergency stop The machine i...

Page 15: ...ate of delivery and the guarantee is valid only if the GUARANTEE CERTIFICATE sheet enclosed has been duly filled in and sent to TECMOR company OTHERWISE THE MACHINE WILL NOT BE COVERED BY GUARANTEE 2 The producer undertakes to repair any manufacturing defect found during the period of guarantee That means the free replacement of the faulty parts after the producer has made sure of the manufacturin...

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