technotrans manroland beta.d 100 Original Instruction Manual Download Page 1

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- Original instruction manual -

Instruction Manual

beta.d-line

8095AENA999
90000030766-02 - EN
2011-05-02

technotrans AG
Robert-Linnemann-Straße 17
D-48336 Sassenberg
Phone 02583 / 301-1000
Fax 02583 / 301-1030
http://www.technotrans.de

Summary of Contents for manroland beta.d 100

Page 1: ...struction manual Instruction Manual beta d line 8095AENA999 90000030766 02 EN 2011 05 02 technotrans AG Robert Linnemann Straße 17 D 48336 Sassenberg Phone 02583 301 1000 Fax 02583 301 1030 http www technotrans de ...

Page 2: ...ission The main components devices arrangements as well as software control and instrumentation equipment on all of our machines are protected both at home and abroad by patent applications design registrations or copyright Copyright by technotrans AG Robert Linnemann Straße 17 D 48336 Sassenberg Federal Republic of Germany technotrans AG ...

Page 3: ...ance with the safety instructions 20 2 9 4 Explosion proof equipment parts 20 2 9 5 Structural alterations 20 2 9 6 Equipment parts 21 2 9 7 Remaining hazards 22 2 9 8 Information on maintenance and repair 22 2 10 Use of refrigeration units 23 2 11 Safety instructions for set up 23 2 12 Safety instructions for maintenance 24 3 Description Overview 25 3 1 General information 25 3 2 Dampening soluti...

Page 4: ...mediate tank with float valve 50 5 10 Touchscreen 51 5 10 1 TP 5 7 51 5 11 Control unit 52 5 11 1 multicom IT 52 5 12 Basic electronic system 54 5 12 1 TBC 50 51 TBD 50 54 5 12 2 Interface card for basic electronic system CAN SUB print 56 5 12 3 TIOM 121 57 5 12 4 Basic electronics TMM 50 59 5 12 5 Interface card for basic electronic system CAN SUB print 61 5 13 Ex i buffer amplifier not on alcoho...

Page 5: ... software 83 7 3 Control unit 85 7 3 1 Selection and adjustment of values 85 7 3 2 Entering a password 86 7 3 3 Loading the default settings 87 7 3 4 Symbol description 87 7 3 5 Program overview 90 7 3 6 Screen contents and descriptions 95 7 3 6 1 Screen overview 95 7 3 6 2 Screen Functions 95 7 3 6 3 Screen Values 99 7 3 6 4 Screen Setup 100 7 3 6 5 Screen Process data 116 7 3 6 6 Screen Service ...

Page 6: ... 3 Dampening solution circuit D circuit 155 9 4 Refrigeration unit 158 10 Technical Data 159 10 1 Dimensions 159 10 2 Connections 160 10 3 Mechanical connection 161 10 4 Electrical connection 162 10 4 1 General information 162 10 4 2 Air cooled version 162 10 4 3 Glycol cooled version 162 10 4 4 Residual current operated circuit breaker 163 10 5 Weights 164 10 5 1 Air cooled version 164 10 5 2 Gly...

Page 7: ...rdance with DIN EN 60079 14 172 11 1 Block diagram 172 11 2 Electrical data 172 11 3 Configuration of the electrical parameters 173 11 4 Evaluation 173 11 5 Manufacturer s declaration 174 12 Spare Parts 175 13 Declaration of conformity 176 ...

Page 8: ...adrid Phone 34 902 01 49 42 Fax 34 902 01 23 42 Spain technotrans italia s r l Via Spallanzani 18 20025 Legnano Mi Phone 39 0 3 31 45 56 09 Fax 39 0 3 31 45 50 65 Italy technotrans scandinavia AB Rallarvägen 41 184 40 Åkersberga Phone 46 8 4102 8102 Fax 46 708 28 90 36 Sweden technotrans america inc 1050 E Business Center Dr Mt Prospect Illinois 60056 Phone 1 847 227 9200 Fax 1 847 227 9400 USA te...

Page 9: ...848 5868 Singapore technotrans technologies pte ltd Unit 7 111 Lewis Road Wantirna Victoria 3152 Phone 61 3 9887 5049 Fax 61 3 9801 1945 Australia technotrans Middle East FZ LLC Circular Building Block D International Media Production Zone IMPZ Second Floor Office 208 P O Box 485010 Phone 971 0 4 448 4225 Fax 971 0 4 436 4091 Dubai United Arab Emirates technotrans india pvt ltd 24 Eden Plaza Secon...

Page 10: ...s are used in this manual Warning General danger Warning Electrical hazard Warning Risk of explosion Caution Danger of damage Note Information or notes appear here Certain components have additional warning plates or labels to facilitate safer operation Plates or labels must not be covered or removed Observe all safety instructions Observation of these instructions is in the interest of personal s...

Page 11: ...y for correct operation Malfunctions and defects concerning the safety devices must be reported immediately to the after sales service The unit covers must be closed during system operation and may be opened only to rectify malfunctions and for maintenance work Repairs to pipe systems and tanks may only be carried out when the system is depressurised When handling chemicals observe the applicable ...

Page 12: ...to observe this manual the employment of insufficiently qualified personnel or unauthorised modifications In these cases the manufacturer s warranty is rendered void Caution Impairment of correct unit operation when using incorrect spare parts When using components which have not been approved correct operation can no longer be guaranteed Only use spare parts approved by the after sales service Ca...

Page 13: ...g 1 Sealings Sealings can be found at different positions on the unit or the system 1 Sealing wax example of application 2 Metal sealings example of application 3 Sealing labels example of application Note The warranty claim will expire when sealings are broken high handedly ...

Page 14: ...cient space for operating maintaining and cleaning If provided keep the vents for incoming and outgoing air clear Observe relevant technical and building regulations Hoses and electrical cables must be laid such that there is no danger of dripping and that they are protected from damage When selecting an installation site the applicable safety regulations and manufacturer s instructions concerning...

Page 15: ...ended goods Suspended goods may fall down Standing under suspended goods is prohibited Caution Danger of damage during transport by crane Safe transport by crane cannot be guaranteed when using clevises which have not been approved Only use clevises approved by technotrans The clevises adapt to the pulling direction Transverse loads are avoided technotrans part no 035 10 1012 Fig 2 Use of cranes N...

Page 16: ... and seals has to be limited to a minimum Excess detergent has to be removed and parts have to be wiped dry or if possible rinsed with clear water Do not use any flammable cleaning agents unless explicitly specified by the manufacturer Do not use any cleaning agents containing silicone or chorine unless explicitly specified by the manufacturer In case of doubt the user should perform a test to see...

Page 17: ...ovide appropriate ventilation in the room No open flames or sources of ignition Observe the relevant explosion prevention measures Immediately remove any leaking materials in a proper manner Make sure that there are no open containers spills or impregnated rags Warning Health hazard The use of chemicals can present a health hazard When handling chemicals always put on protective gloves eyewear and...

Page 18: ...There must always be a conductive connection between the alcohol tank and the unit housing see Layout Remove any traces of corrosion Avoid electrostatic discharges by taking suitable measures ESD protective measures e g earthing of person wearing of shoes with discharging capability All components fittings and lines containing IPA must be permanently technically tight in the sense of the safety re...

Page 19: ...m admissible ambient temperature are observed the formation of a hazardous explosive atmosphere in the immediate vicinity of the tank is not expected so that it is not necessary to define a potentially explosive area in the sense of the directive 1999 92 EC The inside of the alcohol tank is an area where due to operating reasons a hazardous explosive atmosphere is constantly or frequently present ...

Page 20: ...the equipment Non compliance with the safety instructions excludes any damage claims 2 9 4 Explosion proof equipment parts Explosion proof equipment parts must be tested for proper installation by an authorised person prior to the start up of the equipment or after a repair Observe the EU European Union installation regulations as well as local country specific regulations Please refer to the chap...

Page 21: ...ressure lines is not permitted The alcohol tank must be positioned below the installation level of the alcohol stabiliser The housing of the alcohol stabilizer must have an electrically conductive connection with the tank lid during operation times If earthing tabs are provided on the alcohol stabilizer bend them to the outside While topping up the alcohol container avoid electrostatic discharges ...

Page 22: ...t are heavier than air Ensure sufficient ventilation 2 9 8 Information on maintenance and repair Units or systems used in potentially explosive locations must be subject to recurrent testing in accordance with the ordinance on industrial safety and health every three years or as stated in the applicable local country specific rules and regulations Observe the following points while working Safety ...

Page 23: ...s Information concerning the refrigerant filling quantity and the greenhouse potential can be found in the Technical Data section 2 11 Safety instructions for set up Warning Danger due to incorrect set up There is an increased risk of injury to unauthorised persons who are not suitably qualified or trained Set up should be carried out only by suitably qualified persons who are familiar with the un...

Page 24: ...r the unit is properly disconnected from power 4 Earth and short circuit the unit 5 Cover any adjacent live parts and secure the danger area Caution Danger of damage to electronic components Take suitable measures ESD protection measures to prevent electronic components from being damaged due to electrostatic discharge Caution Danger of water damage Water pipes under pressure if provided might cau...

Page 25: ...nal parts Dampening solution circuit D circuit Refrigeration unit Control system 3 2 Dampening solution circuit D circuit The temperature of the dampening solution circulating inside the system is kept constant by means of a heat exchanger The dampening solution is supplied to the dampening system of the printing press The dampening solution flowing back from the printing press is cleaned with the...

Page 26: ...w Note The descriptions in this chapter are examples Variations can occure depending on the version of the unit or equipment version 4 1 1 Refrigeration circuit R circuit air cooled version Fig 3 Refrigeration circuit R circuit air cooled version ...

Page 27: ...tem Layout 27 1 Fan 2 Condenser 3 High pressure switch for compressor 4 Filter dryer 5 Refrigerant sight glass 6 Expansion valve 7 Heat exchanger 8 Low pressure switch 9 Compressor 10 Refrigerant collector ...

Page 28: ...System Layout 28 4 1 2 Refrigeration circuit R circuit glycol cooled version Fig 4 Refrigeration circuit R circuit glycol cooled version ...

Page 29: ...ng medium inlet pressure gauge 4 Filter for chilling medium 5 Drain valve 6 Shut off valve 7 Condenser 8 Chilling medium control valve 9 Heat exchanger 10 Filter dryer 11 Refrigerant sight glass 12 Expansion valve 13 Refrigerant collector 14 Low pressure switch 15 Compressor 16 High pressure switch ...

Page 30: ...System Layout 30 4 1 3 Dampening solution circuit D circuit Fig 5 Dampening solution circuit D circuit ...

Page 31: ...ption 11 Float switch 12 Heat exchanger 13 Fresh water solenoid valve 14 Non return valve 15 Quick coupling with shut off valve for fresh water 16 Filter 17 Non return valve option 18 Tank overflow tank discharge 19 Float valve 20 Dampening solution tank 21 Filter system 22 Float switch for filter contamination measurement 23 Grate 24 Additive container not included in scope of supply 25 Alcohol c...

Page 32: ...System Layout 32 4 1 4 Connections Fig 6 Unit connections example beta d 100 G ...

Page 33: ...tion inlet Do Dampening solution outlet Fi Inlet from filtration unit option Fo Outlet to filtration unit option Wi Fresh water connection X1 Electrical supply connection X6 Electrical supply connection of the intermediate tank Note The dampening solution connections can rotate and may be installed either on the side the front or the rear of the unit depending on the version ...

Page 34: ...System Layout 34 4 1 5 Electrical components Fig 7 Electrical components example beta d 100 ...

Page 35: ...ransformer 5 EX i buffer amplifier 6 Basic electronic system 7 Control unit for further information please refer to the Components chapter Note The unit interface is located in the control cabinet housing Please refer to the circuit diagram and to the Technical Data section ...

Page 36: ...System Layout 36 4 2 System schematic 4 2 1 Refrigeration circuit R circuit air cooled version Fig 8 Refrigeration circuit R circuit system diagram air cooled version ...

Page 37: ...pressor 3 High pressure switch for compressor 4 High pressure switch on beta d 120 150 5 Condenser 6 Fan 7 Refrigerant collector 8 Filter dryer 9 Refrigerant sight glass 10 Expansion valve 11 Heat exchanger D Dampening solution circuit D circuit ...

Page 38: ...System Layout 38 4 2 2 Refrigeration circuit R circuit glycol cooled version Fig 9 Refrigeration circuit R circuit system diagram glycol cooled version ...

Page 39: ...Refrigerant collector 7 Shut off valve 8 Chilling medium inlet pressure gauge 9 Filter for chilling medium 10 Chilling medium inlet thermometer 11 Drain valve 12 Filter dryer 13 Refrigerant sight glass 14 Expansion valve 15 Heat exchanger 16 Low pressure switch CMi Chilling medium inlet CMo Chilling medium outlet D Dampening solution circuit D circuit ...

Page 40: ...System Layout 40 4 2 3 Dampening solution circuit D circuit Fig 10 Dampening solution circuit D circuit system diagram ...

Page 41: ...rement 18 pH probe option 19 Supply pump 20 Conductivity probe for conductivity measurements in the dampening solution option 21 Quick coupling with shut off valve for draining the dampening solution tank 22 Temperature sensor 23 Flow controller 24 Dampening solution outlet shut off valve 25 Non return valve option 26 Heat exchanger 27 Conductivity probe for conductivity measurements in the fresh ...

Page 42: ...Components 42 5 Components 5 1 Filter system The built in filter removes dirt particles from the circuit Fig 11 Filter unit layout 1 Union nut 2 Filter strainer 3 Filter bowl 4 Support ...

Page 43: ... top of the unit The refrigeration unit acts as a compression refrigeration unit The filling volume of the refrigerant is noted on the type plate The refrigerant is classified in safety group A1 in accordance with EN 378 Refrigeration systems and heat pumps Information concerning the type of refrigerant can be found in the Technical Data section The refrigeration unit contains a fluorinated greenh...

Page 44: ...re in the refrigerant Red Moisture in the refrigerant Symptoms of problems The indicator will turn from blue to red when the refrigeration circuit is damp Observe the colour scale Permanent formation of bubbles while compressor is running can be seen in the sight glass Note In both cases a refrigerant specialist should be consulted ...

Page 45: ...frigerant Green No moisture in the refrigerant Yellow Moisture in the refrigerant Replace the filter dryer Symptoms of problems The indicator will turn from green to yellow when there is moisture in the refrigeration circuit Permanent formation of bubbles while compressor is running can be seen in the sight glass Note In both cases a refrigerant specialist should be consulted ...

Page 46: ...ol substitutes may damage the components of the dampening solution doser Only operate the drive unit with clean particle free water Ensure that the additive that is used is not aggressive with regard to PP PETP POM EPDM silicon and stainless steel Dampening solution doser for internal dosing Dampening solution doser for external dosing Fig 14 Dampening solution doser 1 Fresh water inlet 2 Fresh wa...

Page 47: ...ss of the volumetric flow rate and the pressure Dampening solution doser with the following characteristics Working pressure 1 5 bar Operation without external power Proportional dosing Adjustable dosing Self suction Separate drive and dosing unit 5 4 Dampening solution doser type digidos Note Observe the corresponding manual when using the dampening solution doser type digidos 5 5 Alcohol stabili...

Page 48: ...the dampening solution circuit depending on the specific unit variant Note Liquid escapes when the conductivity probe is removed Collect the liquid using an appropriate vessel 5 7 pH measuring device pH measuring device for determining the pH value of liquids Note The pH probe must be stored in a vertical position The system comes supplied with the probe covered by a wetting cap The cap contains d...

Page 49: ...ation and a sufficiently long service life of the filter When the filter is soiled a message is transmitted to the unit s control system by a float switch An overflow tube ensures the circulation of the dampening solution when the filter bag is soiled Fig 15 Filter bag system 1 Connection of dampening solution pipe system 2 Handle 3 Float switch 4 Filter bag 5 Rising pipe with overflow 6 Filter ba...

Page 50: ...Dampening solution inlet from printing press 5 Filter mat 6 Float valve 7 Dampening solution outlet to dampening solution unit The intermediate tank level is controlled by means of the float valve 6 of the feed pump 1 The pump runs continuously The float switch 2 serves as an overflow protection When it trips it also switches off the unit s dampening solution feed pump D pump Note A non return val...

Page 51: ...of the internal CAN bus from the multicom IT control unit 4 Possible connection of additional touchscreens or of the basic electronic system 5 Service button 6 Basic electronics 7 Terminating resistor Note Terminate the internal CAN bus using a terminating resistor The touchscreen is supply with power through the internal CAN bus When the service button is pressed during operation device internal ...

Page 52: ...ontrol unit has to be installed in a control cabinet on a top hat rail When the control unit is attached to the top hat rail a metal contact will press against the top hat rail for equipotential bonding Fig 18 multicom IT 1 LED front 2 Power supply connection 3 Buffer battery 4 Memory card option 5 Serial interface RS232 485 422 6 Fastening base for connecting additional multicom or input output m...

Page 53: ...face RS232 send data 7 green illuminated Interface RS232 data received 8 green illuminated Interface RS485 422 send data 9 green illuminated Interface RS485 422 data received 11 green illuminated Memory card recognised green flashing Start up phase multicom Read write process memory card 13 red illuminated Battery error 15 green illuminated 24 V voltage supply of the internal CAN bus X5 16 green i...

Page 54: ...Interface card CAN SUB Print Connector Description only TBC 50 51 ST1 Power supply analog inputs outputs only TBC 50 51 ST2 Digital inputs outputs ST3 Digital inputs ST4 Digital outputs only TBC 50 51 ST5 Digital inputs ST6 Digital inputs ST7 Floating relay contacts ST8 Digital inputs outputs Alcohol stabiliser ST9 Serial interface ST10 Digital inputs ...

Page 55: ...nly TBC 50 51 ST16 Analog outputs ST20 Power supply ST30 Connection to interface card CAN SUB Print ST31 Connection for optional input output modules Jumper connected Description J2 Release to evaluate the redundancy contact through the unit software if an alcohol stabiliser is used J3 Output ST4 2 bridging J4 Output ST4 3 bridging J5 Output ST4 4 bridging ...

Page 56: ...D on communication fault interruption of data communication CAN bus 3 DIP switch for addressing the CAN mode Connector Description Connection ST1 Connection of CAN interface RJ45 socket ST2 RJ45 socket DIP switches CAN setting DIP1 5 Address DIP6 technotrans standard protocol 0 CANopen protocol 1 DIP7 8 baud rate DIP7 0 DIP8 0 kBit 125 DIP7 1 DIP8 0 kBit 250 DIP7 0 DIP8 1 kBit 500 DIP7 1 DIP8 1 MB...

Page 57: ...rocessor pilot LED Red flashing Processor active 4 Pilot LED for the operating voltage Green illuminated Operating voltage applied Connector Description X1 24V DC power supply X2 Digital outputs relay outputs X3 Digital inputs X4 Digital inputs X5 Digital inputs X6 Analog inputs X7 Analog output X8 Analog input Temperature sensor X22 CAN interface connector RJ45 socket X23 CAN interface connector ...

Page 58: ... outputs are equipped with LEDs that indicate the status Orange red LED on Output set Green LED on Input set DIP switches CAN setting DIP1 5 Address DIP6 Reserve DIP7 8 Baud rate DIP7 0 DIP8 0 kBit 125 DIP7 1 DIP8 0 kBit 250 DIP7 0 DIP8 1 kBit 500 DIP7 1 DIP8 1 MBit 1 ...

Page 59: ...4V DC 2 Control voltage 24V DC 3 inactive 4 PE ST2 1 KTY 1 KTY temperature sensor 2 KTY 1 GND 3 KTY 2 4 KTY 2 GND 5 24V DC OUT 6 0 20mA 0 10V IN note terminals 8 9 7 0 20mA 0 10V GND note terminals 8 9 8 Jumper 9 Jumper 10 24V DC 11 0 10V OUT 12 0 10V OUT GND Note Terminal 8 9 With jumper 0 20 mA input signal Open 0 10 V input signal at terminals 6 7 ...

Page 60: ...al output 2 6 GND 2 7 Digital output 1 8 GND 2 ST4 1 24V DC OUT 2 Digital input 1 3 24V DC OUT 4 Digital input 2 5 24V DC OUT 6 Digital input 3 7 24V DC OUT 8 Digital input 4 9 24V DC OUT 10 Digital input 5 11 24V DC OUT 12 Digital input 6 13 24V DC OUT 14 Digital input 7 15 24V DC OUT 16 Digital input 8 ...

Page 61: ... fault interruption of data communication CAN bus 3 DIP switch for addressing the CAN mode adjustment see also circuit diagram Connector Description Connection ST1 Connection of CAN interface RJ45 socket ST2 RJ45 socket DIP switches CAN setting DIP1 5 Address DIP6 technotrans standard protocol 0 CANopen protocol 1 DIP7 8 baud rate DIP7 0 DIP8 0 kBit 125 DIP7 1 DIP8 0 kBit 250 DIP7 0 DIP8 1 kBit 50...

Page 62: ...tion tube with empty message The Ex i buffer amplifier transmits digital signals of the alcohol suction tube from the area where there is a risk of explosion Fig 25 Ex i buffer amplifier 1 LED green On Power supply On 2 LED yellow OFF in the case of the warning message Alcohol storage tank container empty ...

Page 63: ... water supply water does not flow back into the domestic water supply e g using pipe disconnectors The caps of the automatic vents are stored separately in the electrical box If need be leaking vents can be sealed with these caps During transport the pH measuring probe is stored separately inside the electrical box Observe the enclosed instructions For further information regarding connections ver...

Page 64: ...iew Legend Danger Please refer to the instruction manual Maintenance point Adjustment check Operating point connection point Inlet outlet Note Every day Weekly Monthly Every six months Annually Use only original spare filters ...

Page 65: ...Setting Up 65 6 2 1 Air cooled version D4551 01G004 Fi Fo Z Y Di Do 0 7 1 2 10 2 17 4 bar psi Wi X6 Y Z ...

Page 66: ...Setting Up 66 6 2 2 Glycol cooled version D4551 01G005 Fi Fo Z Wi X6 Y Di Do 1 0 1 5 14 5 21 8 bar psi Y CMi CMo Z 0 7 1 2 10 2 17 4 bar psi ...

Page 67: ...rn valve must be proved at the customer end Note Installation on different levels only after consultation with technotrans Do not exceed the lengths unless you have consulted technotrans 6 4 Alcohol stabiliser Note Observe the corresponding manual when using the alcohol stabiliser type alcosmart Note Observe the corresponding manual when using the alcohol stabiliser type alcocontrol 6 5 Dampening ...

Page 68: ...er line is vented Collect the liquid using an appropriate vessel 1 Connect the hose that is located near the unit to quick coupling of the fresh water block 2 Open the shut off valve at the quick coupling 3 Open the fresh water valve 4 Open the customer provided fresh water supply 5 When fresh water flows out of the hose close the shut off valve at the quick coupling The fresh water line is vented...

Page 69: ...hnical Data section Connect the unit Installation without an intermediate tank Dampening solution inlet Di from the printing press Dampening solution outlet Do to the printing press Installation with intermediate tank 1 Return flow from the printing press to the intermediate tank 2 Dampening solution inlet Di from the intermediate tank to the unit Note If two intermediate tanks are used install a ...

Page 70: ... Comply with the instructions given in the Safety section 6 7 3 Suction tubes Warning Risk of explosion due to incorrect connection of suction tubes Incorrect connection of the suction tubes for alcohol and additives leads to an increased risk of explosion Do not connect the suction tubes incorrectly 1 Connect the additive suction tube to the additive container 2 Connect the suction tube for alcoh...

Page 71: ...n 1 l of extra pure water for about 24 hours before it can be used If there is an air bubble trapped in the cavity of the membrane 5 this air bubble can be removed by shaking the sensor Setting up 1 Remove the wetting cap 4 don t remove the upper protective sheath 3 2 Insert the probe into the sensing point see the System Layout section 3 Remove the protective shield from the plug 1 4 Unscrew and ...

Page 72: ...ol valve of the return suction ejector Do1 Dampening solution outlet feed flow control valve of the return suction ejector Di2 Dampening solution inlet return suction control valve of the return suction ejector Do2 Dampening solution outlet return suction control valve of the return suction ejector Di3 Dampening solution inlet intermediate tank Do3 Dampening solution outlet intermediate tank Adjus...

Page 73: ...low control valve 9 3 Carry out steps 1 and 2 alternatingly until the required dampening solution flow rates to the printing press and or to the dampening solution unit have been reached Note The effect of any adjustment can be seen only after a delay and must be checked after approx 10 minutes Observe the level in the dampening pan 2 inside the printing press If an increased quantity of foam is p...

Page 74: ...ive cap 1 or a rubber membrane 3 as a transport safeguard in order to prevent the glycerine from leaking In order to ensure that the pressure gauges display correct values they must be vented when they are used for the first time Variant 1 Pull the protective cap 1 out until you can feel a resistance Variant 2 Puncture the pre punched hole 3 in the rubber membrane with a sharp object e g with a ne...

Page 75: ...natural cooling is used the chilling medium differential pressure p stated for 40 C according to the Technical Data section must be taken into consideration In the case of a chilling water supply of 10 C it might be necessary to have the adjustment of the chilling medium control valve checked by the after sales service If the temperature of the cooling water supply is 10 C the chilling medium cont...

Page 76: ...st air ducting channel and axial fan or to contact technotrans The additional axial fan must be connected in parallel with the refrigeration unit fans observe electric circuit diagram Provide a weather protection grid so that the refrigeration unit will be protected against the ingress of cold outside air This avoids low pressure trouble Fig 30 Installation example 1 Exhaust air channel 2 Opening ...

Page 77: ...ncorrect rotating field can lead to considerable damage to the unit components especially to the Scroll compressors if installed Check the electrical rotating field of the power supply connection for correctness prior to setting up the unit There is no warranty for damages caused by operating the unit with an incorrect rotating field Caution Impairment of correct operation EMC disturbance may affe...

Page 78: ... steps must be carried out 1 Switch off system or unit and wait until all components have a temperature of below 40 C 2 Flush depressurise and empty the systems and pipelines if installed 3 Remove all hose connections leading to the unit 4 Remove all electrical connections leading to the unit 6 11 2 Recycling Warning Improper disposal Improper disposal of the media and components used has a negati...

Page 79: ...ing it on Observe chapter Maintenance Note Observe the corresponding manual when using the alcohol stabiliser type alcosmart Note Observe the corresponding manual when using the alcohol stabiliser type alcocontrol Note Observe the corresponding manual when using the dampening solution doser type digidos ...

Page 80: ...y actuating the maintenance switch 5 Switch on the pumping station if included by actuating the maintenance switch 6 Activate or select the following components if included as required on the control unit see section Operation Control unit Dampening solution circuit D circuit Dampening solution feed pump D feed pump Additive dosing system Alcohol dosing not on alcohol free version Refrigeration un...

Page 81: ...f the pump is incorrect change the phase sequence of the power supply 8 Vent the T circuit if included in accordance with the information provided in the Venting of closed circuits section 9 Adjust the desired dampening solution and ink unit temperature control parameters on the control unit see the section Operation Control unit Note To ensure a correct alcohol measurement enter the specific data...

Page 82: ...e dampening solution trays of the printing press and the filling level of the intermediate tank if installed have to be observed Adjust optimum dampening solution flow rate at the shut off valve in the dampening solution outlet Adjust the highest possible dampening solution flow rate Stick the adhesive arrow for marking the pressure that is to be set to the pressure gauge in the dampening solution...

Page 83: ...ields the following components will be activated or deactivated depending on the unit variant Additive dosing system Alcohol dosing system Refrigeration unit cooling system Component activated Component deactivated Are all the required digidos dampening solution dosers selected or deselected 1 Call up the screen Functions Dosing Data 2 By touching the fields the following components will be activa...

Page 84: ...and the setpoints 2 After touching the fields windows for setting setpoints and limit values min max alarms open 3 In the open window select the parameter to be set by touching the fields at the right edge The selected parameter is shown in the title bar 4 After touching the entry fields another window for entering data opens Confirm the input by pressing the Enter key or cancel with the ESC key ...

Page 85: ...s and limits as well as unit specific data can be selected and adjusted by touching the associated fields Fig 32 Touchscreen 1 Display 2 Line for displaying the current operating status 3 Function keys depending on screen 4 Status line showing the following information Screen number e g S 0001 Unit type Time Note See the Symbol description section Unit malfunctions are indicated by a blinking stat...

Page 86: ...e password levels 1 2 are pre set and can be changed if required Password for password level 1 3 1 Password for password level 2 4 3 2 1 Password level 3 is reserved for technotrans service technicians Contact technotrans if necessary If no changes are entered within a pre set time then the password must be re entered ...

Page 87: ...lt settings are reset to the values which were last stored The procedure can be cancelled by pressing the ESC key 7 3 4 Symbol description Note The corresponding symbols are displayed depending on the unit type Meaning of the display colours shining green Component selected and in operation Message blinking green Component selected and not in operation grey Component not selected not adjustable or...

Page 88: ...ing process Password protection not active Return to start screen or navigation screen Password protection active Alarm fault call up of fault message screen Maintenance service Info screen help can be called up Component deselection Accept clear faults Shutdown procedure Clear fault message memory Data transfer to an external storage device for service purposes only Quit program logout Clean the ...

Page 89: ... Symbol Description Dampening solution circuit Pump Refrigeration circuit Pump 1 Temperature control circuit Pump 2 General system settings Pump 3 Additive dosing Standby pump Alcohol dosing system Heating circuit delta f spinclean d ...

Page 90: ...selection of the alcohol dosing feature Selection deselection of the refrigeration unit Timer S 1400 Regeneration Selection of the control of the dampening solution regeneration as a function of the printing press consumption S 1600 Selection deselection of the start conditions of the regeneration Conductivity limit Operating time Manual Stop at min level Values Dosing data Selection deselection o...

Page 91: ...ning solution circuit D circuit ON OFF Setting the set values min and max values Ductor temperature Ink roller temperature Conductivity fresh water Additive 1 2 Conductivity mixture Dampening solution temperature Alcohol Conductivity tank pH value Set up Default settings S 3000 S 3200 System configuration S 20000 System settings general S 20100 Process data Service Status Language selection Option...

Page 92: ...0230 S 20240 Sensor TMM50 2 I O TMM50 2 S 20250 S 20260 Sensor TMM50 3 I O TMM50 3 S 20270 S 20280 Interfaces S 20300 Ethernet S 20300 Customer specific interfaces Trend setting S 20400 Refrigeration control S 20500 D circuit data S 20600 Ink roller data S 20700 PRS data pumping and control station S 20800 Switching the pump station ON OFF Process data Service Status Language selection Option ...

Page 93: ...0 S 4200 S 4220 Trend display S 4240 Consumption data Individual consumption S 4400 S 4420 Total consumption S 4440 Consumption history S 4460 Runtime S 4800 Service Cleaning the screen S 5000 S 5300 Calibration pH calibration S 5400 S 5420 Pulse counter calibration S 5440 Dosing piston calibration Service S 5460 Status Language selection Option ...

Page 94: ...S 5800 S 5820 Intervals S 5840 Info S 5900 Status Messages S 6000 S 6200 Message buffer S 6400 Diagram D circuit S 6600 S 6620 zeta t S 6630 C T circuit S 6640 Refrigeration circuit S 6660 beta f S 6680 Language selection S 8000 Option ...

Page 95: ...001 Start screen after switching on observe parameter setting Start conditions from the Setup Default setting screen Overview of the submenus 7 3 6 2 Screen Functions Screen contents Description Functions S 1000 Select Deselect S 1200 Selection or deselection of system components Components may be activated and deactivated by touching the fields in the screen System components activated System com...

Page 96: ...the fields activates deactivates the timer for the respective day of the week Green Timer weekday active Grey Timer weekday not active ON OFF 8h 0min 16h 30min Indication of the ON and OFF times for the respective day of the week Note 1 Touching the fields opens a window for adjusting the ON and OFF times for the respective day of the week 2 In the open window select the ON or OFF time by touching...

Page 97: ... or cancel with the ESC key Note When the start conditions are met dosing of more dampening solution into the dampening solution tank is stopped by the dampening solution doser until the minimum level is reached When the minimum level is reached the dampening solution tank is topped up again up to the nominal level Conductivity limit Conductivity limit for starting the dampening solution regenerat...

Page 98: ...nd settings for dosing 1 or 2 are displayed Dosing 1 2 Dosing may be activated and deactivated by touching the fields in the screen Dosing activated Dosing deactivated Current volume flow Display of current fresh water volume flow Dosing Litres stroke Display of current dosing volume per stroke Dosing Remaining strokes Display of number of currently remaining strokes ...

Page 99: ...opens Confirm entry by pressing the Enter key or cancel with the ESC key C Setting of temperatures Ductor temperature Ink roller temperature Dampening solution temperature Dampening solution temperature in the return flow Di µS Setting of conductivity values Fresh water conductivity Conductivity after mixing Conductivity in the dampening solution tank Conductivity in the dampening solution return ...

Page 100: ...ree Celsius or degree Fahrenheit Unit 0 bar 1 psi 2 MPa Selection of the pressure unit as bar psi or Pascal Unit 0 l 1 gal Selection of volume unit as litres or gallons Start condition 0 Navigation 1 Values Selection of start screen after power on Navigation Screen S 0001 Values Screen S 2000 Date entry Year Change of date Date entry Month Date entry Day Time entry Hour Change of time Time entry M...

Page 101: ...d Setting Yes Component provided Alcohol available 1 Alcohol stabiliser type Combicontrol available 2 Alcohol stabiliser type alcosmart available 3 Alcohol stabiliser type alcosmart alcosmart AZR CAN available Additional dosing available Selection of available components 1 fluidos dampening solution doser 2 Dampening solution doser type fluidos 5 5 3 4 digidos 100 digidos p 100 modular 5 digidos 2...

Page 102: ...ank and the dampening solution pump are controlled together via a common contactor Number of intermediate tanks Specification of number of intermediate tanks connected to the unit Glycol pump available 1 Pumping and control station for cooling the dampening solution circulator provided without external consumers 2 Pumping and control station for cooling the dampening solution circulator and extern...

Page 103: ... in ink unit temperature control circuit option Mixture conductivity Conductivity measurement downstream of dampening solution mixing Actual value Low pressure Low pressure sensor in the refrigeration circuit only on TBC51 Actual value C circuit Temperature sensor in the chilling medium circuit only on TBC51 Actual value D circuit conductivity Conductivity measurement in the dampening solution cir...

Page 104: ...ctual value Ductor S 20270 Temperature sensor in ductor circuit I O TBC51 I O TIOM120 I O TIOM121 I O TMM50 1 I O TMM50 2 I O TMM50 3 S 20220 S 20220 S 20222 S 20240 S 20260 S 20280 Display of the inputs and outputs which are currently set also used to identify potential faults Example STx Connector designation 1 10 Pin assignment Power supply Output Input red square output set green square input ...

Page 105: ...Ethernet address S 20399 Adjustment and display of internal interface parameters Caution Equipment damage Unauthorised modification of the system configuration is prohibited since otherwise the correct operation of the unit can no longer be guaranteed The system configuration setpoints adjusted on delivery are default settings and may be changed only with permission from the after sales service No...

Page 106: ...ion having sent a command Last command number sent Display of the last command sent Last message type sent Display of the last message type sent Last command number received Display of the last command received Last message type received Display of the last message type received Reception status Data package faulty or checksum error Transmission counter Number of data packets Transmission jobs are...

Page 107: ...e ESC key Caution Equipment damage Unauthorised modification of the system configuration is prohibited since otherwise the correct operation of the unit can no longer be guaranteed The setpoints adjusted on delivery are default settings and may be changed only with permission from the after sales service Unit index 5 units maximum can be connected to the CAN bus Node number Address of the bus user...

Page 108: ...and confirm with the Enter key A window for entering data opens Confirm entry by pressing the Enter key or cancel with the ESC key Entry time grid s Interval for saving data records e g conductivity pH value in seconds The adjustment affects the resolution of the time axis Channel 1 Data point no Channel n Data point no Allocation of internal data points to the display channels of trend display ...

Page 109: ...lve at minimum flow rate Max limit controller Maximum output voltage corresponds to the valve position of the refrigerant control valve at maximum flow rate Controller KP chilling Controller gain Controller TI Controller integral action time Controller TD Controller derivative action time D factor mean value Time range for creating the average value of D portion of controller Turn on point fan 1 T...

Page 110: ...modification of unit specific values Select parameter using the arrow keys and confirm with the Enter key A window for entering data opens Confirm entry by pressing the Enter key or cancel with the ESC key Low water level stop Warning period in the event of a low water level in the temperature control circuit After expiry of the warning time the unit automatically shuts down the T circuit emergenc...

Page 111: ...t value Condenser temperature Display of condenser temperature Fan control Level 1 Turn on point for two selected fans max Level 2 Turn on point for all selected fans Note The turn on point results from the current condenser temperature the circulation temperature set value and the water valve opening degree Hysteresis Differential value between fan turn on and turn off Controller Controller KP ch...

Page 112: ... factor Influence on the cooling min value parameter when compressor 2 is activated Low water level Delay Pump turn off delay time Adiabatic valve option Turn on point Turn on temperature for opening the adiabatic valve Necessary conditions The water valve is open 100 All fans are switched on The current condenser temperature is above the temperature of the set turn on point Hysteresis Compensatio...

Page 113: ...after retracting the dosing pump cylinder Stop dosing remaining strokes Max number of allowed remaining strokes that guarantees constant dampening solution concentration without closing the fresh water solenoid valve during dosing Note The fresh water solenoid valve is closed when the set remaining strokes are exceeded in order to perform the accumulated remaining strokes After this the fresh wate...

Page 114: ...of alcohol dosing process Tank filling doser ON OFF Percent refill quantity relating to the rated tank capacity Suction rate alcocontrol combicontrol Suction rate of the alcohol stabiliser alcosmart suction rate Gain factor Controller gain Integral action time Tn Controller integral action time Derivative action time Tv Controller derivative action time Current volume flow Display of the current I...

Page 115: ...sing the Enter key or cancel with the ESC key Low water level stop Warning time in case of low water level in temperature control circuit T circuit After expiry of the warning time the unit automatically shuts down the T circuit emergency operation Min limit controller Minimum output voltage corresponds to the valve position of the temperature control circuit control valve at minimum flow rate Max...

Page 116: ...n the trend display Note Selected measured values to be displayed have a yellow background A maximum of three measured values can be displayed at the same time When further measured values are selected a message appears Trend display S 4240 Graphic colour representation of up to three different measuring curves Display of minimum and maximum measured value in the time interval shown Shifting of th...

Page 117: ...consumption value Deletion and resetting of individual consumption values Delete additive consumption value Date and time of the deletion are displayed and stored Delete IPA consumption value Total consumption S 4440 Display and deletion of total consumption total consumption values The display depends on the unit version Water Display of fresh water consumption values Additive 1 Display of additi...

Page 118: ...1 100 Display of the consumption values of the set number of days following an addition of the daily consumption values Operating hours S 4800 Display of operating hours display depends on unit version Note The displayed value has to be multiplied by 10 Example Display 3 corresponds to 3x10h 30 hours runtime Unit Operating hours of unit D circuit Operating hours of feed pump in dampening solution ...

Page 119: ...ing of maintenance intervals Display of system information S 5300 After touching the button all touchscreen functions are deactivated during a pre set time for cleaning Calibration option S 5400 Calibration of pH measuring system Calibration of pulse counters only on dampening solution doser type digidos Calibration of dosing pistons only on dampening solution doser type digidos ...

Page 120: ...er solution in a dark place Observe the expiry date of the buffer solution 1 Clean and dry the probe before the calibration 2 Immerse the probe in the indicated calibration solution of the first buffer solution The uncalibrated actual value of the probe is displayed 3 After touching the button Accept value the first calibration value is accepted and displayed as a message 4 Clean and dry the probe...

Page 121: ...y or cancel with the ESC key Water Button for selecting the fresh water pulse counter IPA Button for selecting the alcohol IPA pulse counter Start of calibration Touching the button starts the calibration of the selected pulse counter with the parameters that were entered Dosing quantity set value Entry of target dosing quantity for calibration Dosed quantity actual Display of dosing quantity calc...

Page 122: ...rs of the dosing pump to be calibrated are shown Piston 2 Start of venting For venting the dosing pump can be switched on and off manually by touching it Start of calibration A touch starts the calibration with the parameters entered Note The current process can be stopped at any time by touching the button one more time Number of strokes Entering the number of strokes for calibration Dosed quanti...

Page 123: ... unit Maintenance intervals Dampening solution replacement Replacement of dampening solution inside the dampening solution tank Filter mat bag Replacement of filter mat or filter bag of the dampening solution tank Fresh water filter Cleaning replacement of fresh water filter Cooling medium filter Cleaning replacement of cooling medium filter on glycol cooled units Condenser cleaning Cleaning of co...

Page 124: ...contents Description Info S 5900 Display of system information Unit serial number Software number software version date relating to the unit Firmware number firmware label date relating to the control unit Internet address ...

Page 125: ...he fault messages the last entries will be deleted Deleting the message buffer Diagram S 6600 Graphic representation of system diagrams Display of current set and actual values Display of current operating status of components e g pumps compressors heaters pressure switches control valves Example Note Activated components are shown in green or marked with a green square Selected components that ar...

Page 126: ...mperature control circuit T circuit ink roller Refrigeration circuit S 6660 Refrigeration circuit R circuit beta f option S 6680 Dampening solution cleaning system filtering system 7 3 6 8 Screen Language selection Screen contents Description Language selection S 8000 Language selection When selected a list of languages appears Select the desired language using the arrow keys and confirm by pushin...

Page 127: ...ents containing solvents Note Observe the corresponding manual when using the alcohol stabiliser type alcosmart Note Observe the corresponding manual when using the alcohol stabiliser type alcocontrol Note Observe the corresponding manual when using the dampening solution doser type digidos ...

Page 128: ...view Legend Danger Please refer to the instruction manual Maintenance point Adjustment check Operating point connection point Inlet outlet Note Every day Weekly Monthly Every six months Annually Use only original spare filters ...

Page 129: ...Maintenance 129 8 1 1 Air cooled version D4551 01G004 Fi Fo Z Y Di Do 0 7 1 2 10 2 17 4 bar psi Wi X6 Y Z ...

Page 130: ...Maintenance 130 D4551 01G004 Z Z Y Y ...

Page 131: ...Maintenance 131 8 1 2 Glycol cooled version D4551 01G005 Fi Fo Z Wi X6 Y Di Do 1 0 1 5 14 5 21 8 bar psi Y CMi CMo Z 0 7 1 2 10 2 17 4 bar psi ...

Page 132: ...Maintenance 132 D4551 01G005 Y Z Z Y ...

Page 133: ...Every six months Additional information E Spare part required K Maintenance job to be carried out by the customer No Component Maintenance job Auxiliary devices E I II III IV V K 1 System unit Check the function of the safety devices X X X X X Check for contamination and clean X X X X Check tightness of screwed pipe joints and hose couplers If necessary retighten screwed pipe joints and hose clamp...

Page 134: ...enance job Auxiliary devices E I II III IV V K 1 Dampeningsolution tank Drain dampening solution clean the tank Collecting vessel X Check and or replace the filter X X X X X Check the float switch for soiling and clean it X X X X 2 Dampening solution feed pump Check clean foot filter X X X X 3 Dampening solution circulation pump if included Check clean foot filter and filter in pump outlet X X X X...

Page 135: ...ncluded Check suction tube hose for leakage X X X X X 10 Additive suction tube Check clean filter X X X 11 Alcohol stabiliser Combicontrol if included Clean ejector insert float switch and float X X X Check clean solenoid valve X X X Check contact of earthing tabs and clean if necessary X X X 12 Grate and grate support for alcohol tank if included Check for corrosion dirt and clean if necessary X ...

Page 136: ... Have the safety switches checked by a refrigeration specialist X Perform a leak test in accordance with the legal and local rules and regulations e g F gases regulation X 2 Condenser on air cooled refrigeration unit Check for contamination X X X X Clean the cooling fins Protective goggles respiratory equipment compressed air X X X X 3 Chilling medium water glycol cooled refrigeration unit Check e...

Page 137: ...er battery Replace X X 8 2 5 Intermediate tank Maintenance intervals I Daily III Monthly V Annually II Weekly IV Every six months Additional information E Spare part required K Maintenance job to be carried out by the customer No Component Maintenance job Auxiliary devices E I II III IV V K 1 Filter Check replace X X X X X 2 Float switch Check for contamination clean X X X X 3 Level sensor Check f...

Page 138: ... working on filter parts Check the foot filters of the dampening solution pump s for dirt sediments if included Depressurise the fresh water line prior to cleaning the fresh water filter Shut off the fresh water supply Observe the position reference marks if provided when installing new filters ...

Page 139: ...e residual dampening solution inside the tank flow into a suitable collecting vessel To do so unscrew and pull out the overflow tube until the dampening solution flows out 8 Connect the enclosed hose to the fresh water quick coupling and open shut off valve upstream of fresh water quick coupling Tap fresh water for cleaning Caution Impairment of the printing process If only fresh water is used in ...

Page 140: ...g solution pump is inoperative 2 Note the set value of the dampening solution temperature that is displayed at the control unit and set it to the maximum value 3 Close the shut off valve in the dampening solution outlet feed flow valve 4 Not the set temperature values for alcohol and additives that are displayed at the control unit and set them to the smallest possible value if possible 0 5 Empty ...

Page 141: ...ampening solution tank approximately 2 cm Fig 34 Float in the dampening solution tank example 9 Close the fresh water valve 10 Fill the concentrated cleaning agent into the dampening solution tank in accordance with the information provided by the supplier 11 Switch the dampening solution circuit D circuit on at the control unit Note technotrans recommends flushing for 3 hours minimum with a mediu...

Page 142: ...ter the flushing process with fresh water switch the dampening solution circuit D circuit off at the control unit Comply with the local rules and regulations for the environmentally friendly disposal of the liquid Repeat the flushing process with fresh water several times 15 After all of the flushing processes have been completed re adjust the noted set values for alcohol additives and the dampeni...

Page 143: ...nductivity probe 1 with the aid of a soft brush and add some IPA if necessary 2 Clean the pH sensor 2 using a soft cloth and if necessary a little IPA Note Observe the installation position of conductivity probe 1 see arrow Make sure that the groove and the tongue fit correctly Note If inductive conductivity probes are used a calibration is not necessary ...

Page 144: ... pH value indicated must be stable 4 Press the Accept value key The actual pH4 value will be adopted 5 Clean dry the pH sensor 6 Immerse the pH sensor into the pH7 buffer solution Note The pH value indicated must be stable 7 Press the Accept value key The actual pH7 value will be adopted The calibration is completed Remove only as much buffer solution from the bottle for calibrating and fill it in...

Page 145: ...e suction tube 1 for external leakage 2 Remove foot filter 3 from the foot casing and clean it 3 Check the pressure switch 2 for correct operation To do so remove the suction tube from the container The empty message is displayed at the control unit as a fault message ...

Page 146: ...e soiled filter bag 3 out of the holder recess 1 direction a 2 Allow any residual liquid to drop off If a grating type shelf is provided inside the dampening solution tank put the filter bag down on it 3 Dispose of the filter bag without harming the environment 4 Install a new filter bag The holder ring 2 of the filter bag must lock into place in the holder recess 1 Note While installing the new f...

Page 147: ...ation the ball has to fall automatically 3 Check the float switch 1 for smooth running and clean it if necessary To empty the intermediate tank 1 Close the shut off valve in the dampening solution outlet on the unit while the dampening solution pump is running Note The intermediate tank will be emptied 2 After draining the intermediate tank shut down the dampening solution circuit D circuit on the...

Page 148: ...pecialist Air cooled version 1 In the case of an air cooled condenser or heat exchanger clean the cooling fins with the aid of compressed air or a vacuum cleaner Glycol cooled version 1 In the event of problems check the chilling medium supply against the details in the Technical Data section 2 Check the chilling medium filter and clean it if necessary 3 Depressurise the chilling medium line prior...

Page 149: ...ure in the refrigerant Red Moisture in the refrigerant Symptoms of problems The indicator will turn from blue to red when the refrigeration circuit is damp Observe the colour scale Permanent formation of bubbles while compressor is running can be seen in the sight glass Note In both cases a refrigerant specialist should be consulted ...

Page 150: ...dead battery and if the battery is not replaced all settings that are not saved will be lost Replace the battery as stated in the maintenance plan Switch the control unit on for at least 10 minutes prior to replacing the battery There replace the battery within a 10 minute period Caution Danger of damage In order to prevent the electronic components from being damaged due to electrostatic discharg...

Page 151: ...supply 3 Remove the buffer battery 1 and install a new battery 4 Reconnect the power supply Note A battery fault is indicated by an LED on the front panel 2 of the control unit and by a fault message on the display In order to comply with the necessary maintenance interval it is recommended to stick a label indicating the date of battery replacement to the housing ...

Page 152: ...by qualified personnel Inform customer service particularly if there are problems with the electrical unit or with the cooling aggregate if in scope of supply Note Observe the corresponding manual when using the alcohol stabiliser type alcosmart Note Observe the corresponding manual when using the alcohol stabiliser type alcocontrol Note Observe the corresponding manual when using the dampening so...

Page 153: ...ch on the power supply system Check the external fuse protection Check the supply cable for signs of damage and make sure that it is properly connected Check electrical circuit If a matching transformer or a power supply unit are used check them for correct operation and configuration Check the fuses ...

Page 154: ...ress the ESC key to return to the original screen Note Information on how to eliminate the operating faults is given in the help texts The following key combinations are available for editing error messages Symbol Description Info screen help text Use this button to call up the online help for the selected error message Accept error message Acknowledge Use this button to accept acknowledge the sel...

Page 155: ...ater filter Check float switch in the dampening solution tank Intermediate tank pump inactive Reset circuit breaker Check and replace if necessary Check the filling level monitoring system e g the float valve of the intermediate tank Overflow contact of intermediate tank trips permanently Close the shut off valve in the dampening solution outlet and switch the dampening solution circuit off on Aft...

Page 156: ...ransmission to the temperature sensor Check the positioning of the temperature sensor Temperature sensor defective Check and replace if necessary Dampening solution trays on printing press overflowing Adjusted supply level too high Throttle the supply level on the shut off valve in the dampening solution outlet Fault with return flow pipes Check return flow piping for bends and rises Check the alc...

Page 157: ...cluded Conductivity of fresh water supply too high or too low Check Tanks mixed up Check Dampening solution doser defective Replace Conductivity sensor dirty Clean Incorrect additive dosing Additive container empty Top up Dosing of additives Off Switch on Dampening solution doser adjustment incorrect Adjust dosing level via dosing adjustor Fresh water valve closed Open Insufficient fresh water pre...

Page 158: ...lycol cooled version Press reset button on the pressure switch Low pressure fault Check refrigerant bubbles in the sight glass Contact refrigeration company on air cooled version Condenser cooling fins dirty Clean Condenser fan defective motor coil overheated Allow fan motor to cool off for approximately 30 minutes replace if necessary Entry exit of cooling air obstructed Remove any objects from i...

Page 159: ...or type mm 600 400 1000 inch 23 6 15 7 39 4 beta d 120 150 3 door type mm 600 400 400 1400 inch 23 6 15 7 15 7 55 1 Height h1 h3 h2 Spacing with regard to the ceiling 1 beta d 40 100 mm 2100 mm 350 mm 1000 inch 82 7 inch 13 8 inch 39 4 beta d 120 150 mm 1500 inch 59 1 Depth t1 beta d 40 150 mm 700 inch 27 6 1 on air cooled units only ...

Page 160: ...upply connection of the intermediate tank only in combination with an intermediate tank X12 Collective fault indication washing cycle mode option X201 Electrical supply connection X202 Data interface CANopen IN X203 Data interface CANopen OUT Note 60 Hz units are equipped with a matching transformer Depending on unit type the matching transformer has to be set up outside to the unit Set up the con...

Page 161: ...0 inch Dampening solution inlet Di mm 40 40 40 40 40 inch 1 1 1 1 1 Fresh water connection mm 12 12 12 12 12 Hose connector inch Chilling medium inlet CMi mm 20 20 20 25 25 Chilling medium outlet CMo internal thread 1 inch 1 1 Filtration unit connection mm 25 25 25 25 25 Fi Fo inch 1 1 1 1 1 Note Option 1 on chilling medium cooled units only ...

Page 162: ...0 beta d 60 beta d100 beta d120 beta d150 Fuse protection to be provided by the customer 50 Hz A 16 16 20 20 25 60 Hz A 16 16 20 20 25 Power consumption 50 Hz kW 4 2 5 0 6 7 7 8 9 5 60 Hz kW 5 4 6 3 7 8 9 3 11 2 Current consumption max 50 Hz A 9 3 10 7 14 8 16 4 20 1 60 Hz A 12 7 14 3 17 3 19 3 23 4 10 4 3 Glycol cooled version beta d 40 beta d 60 beta d100 beta d120 beta d150 Fuse protection to b...

Page 163: ...ocket are not permissible after the residual current operated circuit breaker technotrans recommends universal undelayed residual current operated circuit breakers suitable for alternating voltage pulsing alternating voltage direct current and pulsing direct current A 300 mA device for fire and equipment protection and a 30 mA for the protection of persons Residual current operated circuit breaker...

Page 164: ...ight kg 320 325 355 395 450 lb 705 716 782 871 992 Operating weight kg 385 390 420 470 525 lb 849 860 926 1036 1157 10 5 2 Glycol cooled version beta d 40 beta d 60 beta d100 beta d120 beta d150 Dead weight kg 305 310 340 375 430 lb 672 683 750 827 948 Operating weight kg 370 375 405 450 505 lb 816 827 892 992 1113 ...

Page 165: ... Fresh water supply External fresh water pressure bar 1 5 psi 14 5 72 5 Maximum admissible fresh water temperature C 5 25 F 41 77 Dosing range Dampening solution additives 1 5 Accuracy 0 25 Dampening solution mixing rate max at 5 bar fresh water pressure l h 1000 gal h 264 2 Max hose lengths m 10 inch 393 7 Cable length to intermediate tank m 20 inch 787 4 Certificates external approvals test and ...

Page 166: ...min 30 30 55 US gal min 7 92 7 92 14 5 with external differential pressure bar 0 8 0 8 0 8 psi 11 6 11 6 11 6 Nominal tank capacity l 76 76 76 US gal 20 07 20 07 20 07 Effective tank capacity l 48 48 48 US gal 12 68 12 68 12 68 Overflow reserve l 49 49 49 US gal 12 94 12 94 12 94 beta d 120 beta d 150 Temperature range C 8 25 8 25 F 46 4 77 0 46 4 77 0 Medium feed flow pressure bar 0 7 1 2 0 7 1 2...

Page 167: ... h 4000 4000 4200 cu ft h 141258 141258 148321 60 Hz m h 4500 4500 4800 cu ft h 158916 158916 169510 Waste heat capacity 50 Hz kW 7 10 15 BTU h 23884 34121 51182 60 Hz kW 9 12 17 BTU h 30709 40945 58006 beta d 120 L beta d 150 L Refrigerant R407C R407C Greenhouse potential global warming potential GWP of the refrigerant 1525 1525 Refrigerant capacity kg 5 5 5 5 lb 12 1 12 1 Cooling capacity kW 12 ...

Page 168: ...y kg 2 2 2 5 lb 4 4 4 4 5 5 Cooling capacity kW 4 6 10 BTU h 13649 20472 34121 Waste heat capacity 50 Hz kW 7 10 15 BTU h 23884 34121 51182 60 Hz kW 9 12 17 BTU h 30709 40945 58006 beta d 120 G beta d 150 G Refrigerant R407C R407C Greenhouse potential global warming potential GWP of the refrigerant 1525 1525 Refrigerant capacity kg 3 5 4 lb 7 7 8 8 Cooling capacity kW 12 15 BTU h 40945 51182 Waste...

Page 169: ...4 0 75 p bar 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 psi 14 5 14 5 14 5 14 5 14 5 14 5 14 5 14 5 14 5 14 5 t K 10 10 10 10 10 10 10 10 10 10 20 C m h 0 41 0 53 0 59 0 71 0 88 1 0 1 06 1 24 1 41 1 65 68 F cu ft m 0 24 0 31 0 35 0 42 0 52 0 59 0 62 0 73 0 83 0 97 p bar 1 0 1 1 1 2 1 3 1 5 1 6 1 0 1 1 1 2 1 3 psi 14 5 15 9 17 4 18 9 21 8 23 2 14 5 15 9 17 4 18 9 t K 10 10 10 10 10 10 10 10 10 10 30 C...

Page 170: ...h 100 1000 US gal h 26 4 264 0 Supply pressure with single operation bar 1 5 fluidos c 5 psi 14 5 72 5 Supply pressure with series operation bar 1 5 5 fluidos c 5 5 psi 21 6 72 5 fluidos dosing range 1 5 1 5 Type digidos p 150 C Type digidos p 250 RC incl consumption display for fresh water and additive and conductivity measurement after dampening solution mixing Dampening solution mixing rate at ...

Page 171: ...os Inductive conductivity measuring system with trend display Conductivity measurement in the fresh water inlet Conductivity measurement in the dampening solution circuit pH measuring system with trend display Collective fault signalling contact in combination with a floating contact for switching the system off during the washing cycle external pump activation during washing interface for the con...

Page 172: ...ctrical data Intrinsically safe equipment Pressure switch Ui V Ii mA Pi W Ci nF Li mH 1 Manufacturer type Beck GmbH 901 10 24 2000 48 0 0 0 0 Certificate TÜV certificate BL 99 05 29084 002 Ex marking None Contact material AgCdO Associated equipment Ex i buffer amplifier Uo V Io mA Po mW Co nF Lo mH 2 Manufacturer type Turck MK13 P Ex0 9 9 12 30 5000 2 Certificate TÜV 03 ATEX 2235 Ex marking II 1 G...

Page 173: ...since Po 30mW Pi 48W Lo Li Lo 2mH Li 0 002mH Co Ci Co 5000nF Ci 0 352nF The capacity and inductance of the switching contact can be neglected The T6 temperature classification device category 2 up to 85 C is assumed since the pressure switch does not generate any heat itself The intrinsically safe circuit will be used in a system with a maximum temperature of 40 C 11 4 Evaluation The interconnecti...

Page 174: ...vices and the mechanical components of the alcohol dosing system no further risks will arise if the system is used as intended and if the operating instructions are complied with As a result the units devices are not subject to the field of application of the directive 94 9 EC and therefore do not need to be certified and marked in accordance with appendix II of the directive The fundamental healt...

Page 175: ...Spare Parts 175 12 Spare Parts Note If you want to order spare parts please refer to the supplied CD ROM ...

Page 176: ...s with the following directives Document no Title 2006 42 EG Machinery Directive 2004 108 EG Electromagnetic Compatibility Directive does not apply to mechanical components 97 23 EG Pressure Equipment Directive EN 378 Refrigeration units and heat pumps applies only to units with refrigeration units or heat pumps As far as the electrical hazards are concerned the protection requirements of the Low ...

Page 177: ...re assessed on the basis of module A Assemblies containing components of category 2 in accordance with the pressure equipment directive are assessed on the basis of module A1 The distinction is based on the fact that assemblies corresponding to module A are marked with the CE mark whereas assemblies corresponding to module A1 are marked with the CE mark and the mark of the notified body Notified b...

Page 178: ...gents 16 Dimensions 159 Disassembly 78 Disconnecting the unit 78 E Electrical components 34 Electrical connection 77 153 162 Entering a password 86 Evaluation 173 Ex i buffer amplifier 62 Exhaust air system 76 Explosion protection 19 External heat dissipation 75 F Filter bag 49 Filter parts 138 Flammable liquids 17 G General information regarding safety 10 Glycerine filled pressure gauge 74 Glycol...

Page 179: ...46 Residual current operated circuit breaker 163 Return suction system 72 Rinsing process 140 Risk of explosion 18 70 Rules and regulations 176 S Safety 10 Screen Values 99 Screen Functions 95 Screen Process data 116 Screen Service 119 Screen Status 125 Screen Language selection 126 Screen contents 95 Screen overview 95 Sealings 13 Service addresses 8 Setting Up 63 Set Up 23 Setup screen 100 softf...

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