Technoton MasterCAN C 232 Operation Manual Download

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VEHICLE DATA INTERFACES

MasterCAN CC

MasterCAN V-GATE

MasterCAN C 232/485

SK MasterCAN

OPERATION MANUAL

(including Service MasterCAN software manual)

Version 4.0

Summary of Contents for MasterCAN C 232

Page 1: ...VEHICLE DATA INTERFACES MasterCAN CC MasterCAN V GATE MasterCAN C 232 485 SK MasterCAN OPERATION MANUAL including Service MasterCAN software manual Version 4 0 ...

Page 2: ...ut interfaces 16 1 5 3 MasterCAN C 232 485 input and output interfaces 18 1 5 4 MasterCAN V GATE input and output interfaces 19 1 6 Dimensions 20 2 MasterCAN connection 21 2 1 Exterior inspection prior to starting works 21 2 2 Operational restrictions 22 2 3 Electrical connection 23 2 3 1 Using Crocodile contactless reader devices to connect MasterCAN input 24 2 3 2 MasterCAN CC connection 25 2 3 ...

Page 3: ...tions 40 3 4 3 Connecting MasterCAN to PC 41 3 5 Operation check 43 3 6 Service MasterCAN software operation 44 3 6 1 User authorization 44 3 6 2 Working with MasterCAN profile 45 3 6 3 MasterCAN settings 47 3 6 4 MasterCAN firmware upgrade 49 4 Storage 51 5 Transportation 52 6 Utilization re cycling 53 Contacts 54 Annex A Register map of Modbus output messages of MasterCAN 55 Annex B MasterCAN C ...

Page 4: ...ew design of output connectors for all models of MasterCAN MasterCAN scheme of connection to terminal changed Delivery set of MasterCAN and SK MasterCAN changed S6 SK service kit can now be used for MasterCAN configuration MasterCAN connection to PC is changed and amended MasterCAN V gate connection parameters are clarified MasterCAN data transfer protocol is amended Terms and definitions are upda...

Page 5: ...n complies with SAE J1587 International Standard FMS are data packets of vehicles digital onboard interfaces further on vehicles that comply with the document FMS Standard Interface Description further on FMS Standard FMS Standard is an open FMS Interface Standard developed by world leading truck manufacturers More detailed description of FMS messages is described in FMS Standard Interface descrip...

Page 6: ... data gathering from onboard information buses of global leading Vehicle manufacturers SK MasterCAN provides communication between PC and MasterCAN units for their configuration MasterCAN features comply with national and European automobile standards easy integration with vehicle Telematics systems safe data integration from one or several onboard information buses to S6 Telematics interface simp...

Page 7: ...ions Vehicle Data Interface X symbol standing for MasterCAN modifications Input interface Protocol Output Interface Protocol CC CAN SAE J1939 CAN S6 SAE J1939 C 232 485 CAN SAE J1939 RS 232 and RS 485 ASCII Modbus DUT E COM V GATE CAN SAE J1939 and J1708 SAE J1587 CAN S6 SAE J1939 and RS 232 ASCII Modbus DUT E COM To ensure proper operation MasterCAN should be connected and configured by certified...

Page 8: ... excess data and generates output messages containing tens of most important operation parameters of Vehicle e g instant and trip fuel consumption total fuel consumption RPMs fuel level engine operation time engine temperature oil pressure and level MasterCAN output messages are received by Telematics terminal which collects records stores and transmits data to Server Software on the Server proces...

Page 9: ...echnoton 2017 9 Figure 2 On board automotive CANbus data transmission to S6 Telematics interface Reports based on MasterCAN data allow monitoring of instant Vehicle fuel consumption rate as well as fuel volume consumed during trip see figure 3 Figure 3 Automotive CANbus data monitoring through MasterCAN Data based on CANbus Graph of instant fuel consumption based on CANbus data ...

Page 10: ...data interface 1 pc 2 Specification with factory settings sheet 1 pc 3 MasterCAN MK VDI mounting kit 1 pc including a molex connector 4 pins 2 pcs b molex connector 6 pins 2 pcs c contact pin 5 pcs d fuse with holder 2 A 1 pc e wire 17 pcs f S6 CW plug 2 pcs g cable tie 20 pcs Figure 4 MasterCAN delivery set Includes embedded termination resistor 120 Ohm 1 3e 2 3f 3d 3c 3b 3a 3g ...

Page 11: ...ign 1 3 1 Exterior view and design MasterCAN CC 1 casing 2 input CAN connector to connect to onboard CANbus 3 red CAN1 LED indicating data reception 4 red CAN2 LED indicating data transmission 5 green Power LED indicating power supply is turned on 6 output S6 connector for connection to S6 Telematics interface 7 RS232 485 connector Figure 5 MasterCAN CC exterior view and design Not used for Master...

Page 12: ...ect to the onboard CANbus 3 red CAN1 LED indicating data reception 4 red RS232 LED indicating data transmission 5 red RS485 LED indicating data transmission 6 green Power LED indicating power supply is turned on 7 output S6 connector for connection to S6 Telematics interface 8 output RS232 485 connector for connection to RS 232 RS 485 ports of Telematics terminal Figure 6 MasterCAN C 232 485 exter...

Page 13: ...us 3 input J1708 connector to connect to the onboard J1708 bus 4 red CAN1 LED indicating data reception 5 red CAN2 LED indicating data transmission 6 red RS232 LED indicating data transmission 7 red J1708 LED indicating data reception 8 green Power LED indicating power supply is turned on 9 output S6 connector for connection to S6 Telematics interface 10 output RS232 485 connector for connection t...

Page 14: ...es contained in signals of MasterCAN LED indicators during its operation are identified in accordance with their description in table 2 Table 2 Messages contained in signals of MasterCAN LED indicators LED indicator Description Designation Indicator status and light color CAN1 Data reception from CANbus is on No signal No data reception from CANbus CAN2 Outgoing messages transmission to CAN S6 int...

Page 15: ...Performance Specifications Table 3 Basic performance specifications of MasterCAN Specification Unit of Measurement Value Supply voltage range V from 10 to 45 Current consumption at nominal voltage 12 V mA not more than 100 Current consumption at nominal voltage 24 V mA not more than 50 Ambient air temperature C from 40 to 85 Level of casing protection IP40 Dimensions mm not more than see figure 8 ...

Page 16: ...sages can be selected through Service MasterCAN software Detailed description of FMS messages is contained in the document FMS Standard Interface Description The current version of this document can be downloaded at the developing company website at http www fms standard com MasterCAN CC has unique not editable network address 122 which is used for device identification through input and output in...

Page 17: ...trol Vehicle speed 1 65266 Fuel economy liquid 65269 Ambient conditions 65276 Dash display Notes 1 The content of MasterCAN output messages depends on the data gathered from CANbus J1708 bus This data may differ depending on make model and year of the Vehicle equipped 2 MasterCAN automatically increments trip fuel consumption counter calculating it from Hourly fuel consumption SPN 183 and stores c...

Page 18: ... international standard MasterCAN 232 485 has unique not editable network address 124 which is used for device identification through input interface MasterCAN C 232 485 output interface is used for transmission of useful information to Telematics terminal It s physically based on RS 232 and RS 485 interfaces By default MasterCAN C 232 485 transmits text messages per ASCII standard through RS 232 ...

Page 19: ...matically Input signals characteristics corresponds to SAE J1587 standard Output interfaces of MasterCAN V GATE CAN S6 for transmission of useful information to Telematics terminal Data transmission protocol is based on SAE J1939 and correspond to S6 Database see details at http s6 jv technoton com MasterCAN V GATE transmits Telematics and FMS messages to CAN S6 interface similarly to MasterCAN CC...

Page 20: ...General information and technical specifications Dimensions MasterCAN Vehicle Data Interfaces Operation manual Version 4 0 Technoton 2017 20 1 6 Dimensions Figure 8 MasterCAN overall dimensions ...

Page 21: ...ended to carefully study through the electrical circuit diagram and the Operation Manual for the Vehicle where MasterCAN is mounted 3 Check the quality of the chassis ground of the vehicle Resistance between any point of chassis and the clamp of the battery should not exceed 1 Ohm 2 1 Exterior inspection prior to starting works It is required to conduct MasterCAN exterior inspection for the presen...

Page 22: ...s To mount MasterCAN you need to select a dry location protected from aggressive impact of the environment MasterCAN should not be mounted near heating and cooling devices e g the climate control system Also it is not recommended to mount MasterCAN close to the vehicle electrical circuits A suitable place to mount MasterCAN DAC15 is inside driver s cabin ...

Page 23: ...supply Nominal fuse current is not more than 2 A see figure 9 a 3 When connecting MasterCAN to onboard power source it is necessary to connect feed and chassis wires to the same sockets where appropriate wires of telematics terminal tracking device or recording display device is connected To connect MasterCAN power supply wires it is recommended to use terminals see figure 9 b while connecting sig...

Page 24: ...ny MasterCAN modification to CANbus and obtaining data from the bus without removing and or damaging insulation layer of wires and with no electrical contact see figure 11 a for contactless connection of MasterCAN V GATE to J1708 bus and obtaining data from the bus without removing and or damaging insulation layer of wires and with no electrical contact see figure 11 b a CANCrocodile b 1708Crocodi...

Page 25: ...IGH Digital in accordance with SAE J1939 Standard 4 CAN1 L White CAN LOW To provide power supply to CANCrocodile Power supply wires and the tracking device of the vehicle tracking system are connected in accordance with designation of S6 output connector pinout and color of wires as shown in table 6 Table 6 Connection of S6 output connector Connector Pinout Connector Contact Number Wire Marking Wi...

Page 26: ...nnection MasterCAN Vehicle Data Interfaces Operation manual Version 4 0 Technoton 2017 26 An example of MasterCAN CC connection using CANCrocodile to receive data from the CAN onboard bus is provided in figure 12 Figure 12 Connection of MasterCAN CC to CAN bus ...

Page 27: ...ing system is connected in accordance with designation of RS232 485 output connector pinout and color of wires as shown in table 7 Table 7 Connection of RS232 485 output connector Connector Pinout Connector Contact Number Wire Marking Wire Color Circuit Designation Signal Parameters 1 RS485 B Red Data reception transmission Digital in accordance with RS 485 Standard 2 RS485 A White 3 RS232 TXD Red...

Page 28: ...er Wire Marking Wire Color Circuit Designation Signal Parameters 1 J1708 A White J1708 A Digital in accordance with SAE J1587 Standard 2 J1708 B Blue J1708 B 3 VE Orange Power Supply Output Analog voltage from 0 to 45 V 4 GND Brown Ground To provide power supply to 1708Crocodile The tracking device of the vehicle tracking system to CAN S6 interface is connected in accordance with designation of S6...

Page 29: ...on using 1708Crocodile to receive data from the J1708 onboard bus is provided in figure 15 Figure 15 Connection of MasterCAN V GATE to J1708 bus An example of MasterCAN V GATE connection using CANCrocodile and 1708Crocodile for simultaneous data reception from CAN and J1708 onboard buses is provided in figure 16 Figure 16 Connection of MasterCAN V GATE simultaneously to CAN and J1708 buses ...

Page 30: ...y check In case the connection is made correctly MasterCAN starts its operation from the moment power is supplied to it when the ignition is on When the power supply is cut off the ignition is off MasterCAN switches off When MasterCAN is connected properly readings of LED indicators on its casing should correspond to the readings in table 3 ...

Page 31: ...T E CAN sensors You need to use decimal addresses from 101 to 108 The calibration table of the fuel tank in which the volume of fuel is measured should be recorded into the internal memory of each DUT E CAN sensor connected to S6 bus MasterCAN receives fuel volume readings from each DUT E CAN fuel level sensor connected to S6 bus sums them up and transmits the data on the total volume of fuel in t...

Page 32: ... com Software Firmware section download and install USB driver and Service MasterCAN software version 3 2 and higher Setup file has the following form ServiceMasterCAN_v_X_X_Setup exe where X_X version of the Software S6 Telematics interface operation manual contains guidelines and rules which refer to S6 SK service kit 3 1 SK MasterCAN application SK MasterCAN service kit is designed for data exc...

Page 33: ...aces Operation manual Version 4 0 Technoton 2017 33 3 2 Hardware requirements To run Service MasterCAN utility IBM compatible PC is required desktop or laptop CPU Intel or AMD with a minimum clock speed of 800 MHz RAM 256 MB recommended 512 MB or more USB port operating system Windows XP Vista 7 8 ...

Page 34: ...tion manual Version 4 0 Technoton 2017 34 3 3 Service kit delivery set 3 3 1 Exterior view and delivery set 1 universal service adapter 2 SK MasterCAN specification 3 USB A B cable 4 service cable for MasterCAN CC MasterCAN C 232 485 and MasterCAN V GATE 5 service cable for MasterCAN Diagnostic Figure 17 SK MasterCAN delivery set 4 1 2 3 5 ...

Page 35: ...al service adapter hereinafter adapter is designed to transmit data between MasterCAN and PC See Figure 18 for adapter exterior view 1 RS 232 ISO 9141 RS 485 socket for MasterCAN connection 2 TX yellow LED indicator of data transmitted to MasterCAN 3 RX green LED indicator of data received from MasterCAN 4 ON red LED indicator of power supply 5 USB B port for PC connection Figure 18 Adapter exteri...

Page 36: ...it Service kit delivery set USB A B Cable MasterCAN Vehicle Data Interfaces Operation manual Version 4 0 Technoton 2017 36 3 3 3 USB A B Cable USB A B cable is used for connection of PC and adapter Figure 19 USB A B cable connectors USB B USB A ...

Page 37: ...C MasterCAN C 232 485 MasterCAN V GATE service cable is used to connect adapter to MasterCAN units with firmware version below 12 0 Table 12 MasterCAN CC MasterCAN C 232 485 MasterCAN V GATE service cable pinout View Pin number Wire Signal Marking Color Assignment Type 1 VBAT Orange Power supply Analog Voltage 0 32 V 3 KLINE Black K Line Serial ISO 9141 standard 6 GND Brown Ground 8 KLINE Black K ...

Page 38: ...mware version is above 12 0 or MasterCAN Diagnostic data interface Table 13 MasterCAN Diagnostic service cable pinout View Pin number Wire Signal Marking Color Assignment Type 1 VBAT Orange Power supply Analog Voltage 0 32 V 3 KLINE Black K Line Serial ISO 9141 standard 6 GND Brown Ground 1 VBAT Orange Power supply Analog Voltage 0 32 V 2 GND Brown Ground 5 KLINE Black K Line Serial ISO 9141 stand...

Page 39: ...oton 2017 39 3 4 Service kit connection 3 4 1 Exterior inspection prior to connection It is necessary to conduct Service kit exterior inspection for the presence of the possible defects arisen during transportation storage or careless use visible damages of the adapter body and connectors connector and insulation damages of cables Contact the supplier if any defects detected ...

Page 40: ...ice mounted on Vehicle ingress of fuel and lubricants and moisture to the contact pins of adapter slots or connectors of cables potential damage of the adapter and cables by the rotating and heating elements of the engine ATTENTION To avoid any faults in communication between PC and MasterCAN make sure there are no sources of electromagnetic interference close to the workplace running electric mot...

Page 41: ...nector of S6 SK Connector or through one of inputs of MasterCAN CAN or J1708 see figure 21 While configuring MasterCAN connected to S6 Telematics interface adapter s service cable connector can be connected to any free connector of S6 cabling system MasterCAN and adapter are now power supplied through S6 cabling system see figure 22 2 Plug the adapter to USB port of PC with the USB cable 3 Connect...

Page 42: ...noton 2017 42 Figure 20 MasterCAN to PC wiring scheme while using SK MasterCAN for configuration of MasterCAN Figure 21 MasterCAN to PC wiring scheme while using S6 SK for configuration of MasterCAN Figure 22 MasterCAN to PC wiring scheme while using S6 SK for configuration of MasterCAN within S6 Telematics For power connection any designated place can be chosen ...

Page 43: ...SK MasterCAN is ready for work since been powered on from vehicle power supply or external power sully unit a selecting port properties b disabling power save option Figure 23 Virtual COM port configuration in Device manager Service kit adapter is ready for operation straight after power supply connection Check for a description of blinking LED indicators placed on the top of the adapter in table ...

Page 44: ...ring the installation process Select proper unit model and click button at Select MasterCAN Model area to enable connection Authorization window will appear see figure 24 a Insert login and password default login is 0 password 2000 Tick Remember password check box to save login data Click button at Tool Bar area to change your password Insert four digit password and click button see Figure 24 c a ...

Page 45: ...tion of specifications parameters and configurations of MasterCAN Unit Since the authorization is successful utility will automatically load and display profile data at the Passport area serial number firmware version hardware version manufacturing date Settings area will get active as well as buttons will change to see figure 25 LED indicators will send signals according to table 14 a MasterCAN C...

Page 46: ... MasterCAN select Profile menu Save to MasterCAN To read current settings of the profile click button To store modified settings click button to save profile on disk click button The file saving location dialog window will appear Insert filename Saved profile can be used for configuration of other same model MasterCAN units ATTENTION MasterCAN profile has ptf file extension a selection menu b prof...

Page 47: ...sages by MasterCAN CC or MasterCAN V GATE output interface see 1 5 2 1 5 4 5 CAN Request Permit to enable disable of sending requests into CANbus by input interface of MasterCAN CC MasterCAN C 232 485 or MasterCAN V GATE Active Requests are used for gathering of the following information from automotive CANbus PGN 65216 service information PGN 65253 engine operation time RPMs PGN 65257 fuel liquid...

Page 48: ...232 485 or MasterCAN V GATE Available rates 2400 4800 9600 19200 38400 57600 115200 b s Default is 2400 b s 9 Text Message Prefix to determine a beginning of data packet for output messages of MasterCAN C 232 485 or MasterCAN V GATE according to ASCII standard see 1 5 3 1 5 4 and annex B 10 Text Message Suffix to determine an ending of data packet for output messages of MasterCAN C 232 485 or Mast...

Page 49: ...e starting firmware update process check the information attachment of the firmware file to make sure the file matches the type and hardware version of MasterCAN Unit 4 Next window will display description of the firmware file and update options table Selecting only Settings check box will lead to update of settings to default factory values Selecting only Program only MasterCAN inner firmware wil...

Page 50: ... MasterCAN failure do not to turn PC power off to turn MasterCAN power off to disconnect adapter from the PC to disconnect MasterCAN from the adapter to run any resource intensive applications at the PC In case of errors check the connection of cables and try firmware updating once again If the second attempt also fails it is recommended to contact Technoton technical support team at support techn...

Page 51: ...be stored in dry enclosed areas MasterCAN storage is allowed only in original packaging at temperature range from 50 to 40 C and relative humidity up to 98 at 25 C Do not store MasterCAN in the same room with substances that cause metal corrosion and or contain aggressive impurities MasterCAN shelf life must not exceed 6 months ...

Page 52: ... Transportation of MasterCAN is recommended in closed transport that provides protection for MasterCAN from mechanical damage and precipitation Air environment in transportation compartments should not contain acid alkaline and other aggressive impurities Shipping containers with packed MasterCAN should be sealed ...

Page 53: ...4 0 Technoton 2017 53 6 Utilization re cycling MasterCAN does not contain harmful substances and ingredients that are dangerous to human health and environment during and after the end of life and recycling MasterCAN does not contain precious metals in amount that should be recorded ...

Page 54: ...N Vehicle Data Interfaces Operation manual Version 4 0 Technoton 2017 54 Contacts Manufacturer JV Technoton www mastercan com Tel fax 375 17 240 39 73 info jv technoton com Technical support E mail support technoton by ...

Page 55: ...e Exchange Rate RS232 RS485 1 4800 2 9600 3 19200 4 38400 5 57600 7 115200 No 2 Operation Mode 1 Text output 2 Request response MODBUS No 3 Output interval s No 4 SPN bit mask for output No 5 Output bit of calculated fuel consumption value No 6 Maximum fuel consumption value to obtain its calculated value 0 1 l h No 21 Engine speed 190 190 22 Actual engine percent torque 513 92 23 Engine fuel rate...

Page 56: ...al hours of operation high word 247 247 39 Engine total hours of operation low word 247 247 40 Fuel used per hour calculated value No 41 Brake switch 597 85 Clutch switch 598 Cruise control active 595 42 PTO governor state 976 150 43 Accelerator pedal position 1 91 91 44 Axle location 928 No 45 Engine fuel temperature 1 174 174 46 Reserve No 47 Reserve No 48 High resolution total vehicle distance ...

Page 57: ...gaged 3948 No 55 High resolution engine total fuel used high word 5054 No 56 High resolution engine total fuel used low word 5054 No 57 Fuel tank level left tank 521023 No 58 Fuel tank volume left tank 521024 No 59 Tank fuel rate left tank 521025 No 60 Engine fuel temperature 1 left tank 174 No 61 Fuel tank level right tank 521023 No 62 Fuel tank volume right tank 521024 No 63 Tank fuel rate right...

Page 58: ...fuel volume 521193 No 78 Engine trip fuel high word 182 182 79 Engine trip fuel low word 182 182 Notes 1 The content of MasterCAN output messages depends on the data received by CANbus J1708 bus This data may differ depending on the manufacturer the model and the year of the Vehicle manufacturing 2 MasterCAN automatically increments trip fuel consumption counter calculating it from Hourly fuel con...

Page 59: ...e symbol suffix ASCII string which defines the ending of the packet new line symbol n prefix space protocol version space parameter space parameter space suffix new line GATE VER 001 AAA72 5 AAN1200 END r n Figure B 1 MasterCAN data packet structure Parameter consists of ID and numeric value SPN See table B 1 for SPN and correspondent ID list Table B 1 SPN and ID list SPN Name Measure ID 84 Wheel ...

Page 60: ...BA 976 PTO Governor State ABB 1611 Vehicle motion ABC 1612 Driver 1 working state ABD 1613 Driver 2 working state ABE 1614 Vehicle Overspeed ABF 1615 Driver card driver 1 ABG 1616 Driver card driver 2 ABH 1617 Driver 1 Time Related States ABI 1618 Driver 2 Time Related States ABJ 1619 Direction indicator ABK 1620 Tachograph performance ABL 1621 Handling information ABM 1622 System event ABN 1624 T...

Page 61: ...D and unit address SA error code consists of SPN and FMI separated with ASCII symbol space Parameter space DM1 0 521 4 520198 2 a diagnostic message instance Parameter ID separator SA separator SPN FMI separator SPN FMI DM1 0 521 4 520198 2 b diagnostic message parameter Figure B 2 Diagnostic message parameter parsing 3 Data output rate See table B 2 for MasterCAN data output rate options Table B ...

Page 62: ...l DUT E CAN readings MasterCAN Vehicle Data Interfaces Operation manual Version 4 0 Technoton 2017 62 Annex C MasterCAN connection scheme to summarize several DUT E CAN readings Figure C 1 MasterCAN connection scheme to summarize several DUT E CAN readings ...

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