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BOLT M8

4

1.  GENERAL

This booklet briefly outlines where and how to install the air conditioning system. Please read over the entire set of

instructions for the indoor unit and make sure all accessory parts listed are with the system before beginning.

1-3.  Type of Copper Tube and Insulation Material

If you wish to purchase these materials separately

from a local source, you will need:

1. Deoxidized annealed copper tube for refrigerant

tubing.

2. Foamed polyethylene insulation for copper tubes as

required to precise length of tubing. Wall thickness

of the insulation should be not less than 8 mm.

3. Use insulated copper wire for field wiring. Wire

size varies with the total length of wiring. Refer to

4. Electrical Wiring

for details.

1-4.  Additional Materials Required for Installation

1. Refrigeration (armored) tape 

2. Insulated staples or clamps for connecting wire

(See your local codes.) 

3. Putty 

4. Refrigeration tubing lubricant 

5. Clamps or saddles to secure refrigerant tubing 

6. Scale for weighing 

CAUTION

Check local electrical codes
and regulations before
obtaining wire. Also, check
any specified instructions
or limitations.

4

IMPORTANT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Please Read Before Starting
Check of Density Limit

1. GENERAL  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

1-1. Tools Required for Installation (not supplied)
1-2. Accessories supplied with the unit
1-3. Type of Copper Tube and Insulation Material
1-4. Additional Materials Required for Installation

2. DIMENSIONS  . . . . . . . . . . . . . . . . . . . . . . . . . . .5

3. HOW TO INSTALL THE UNIT  . . . . . . . . . . . . . .6

3-1. Suspending the Unit at the Ceiling
3-2. Installation of the Condensate Drain Pipe 
3-3. Duct for fresh air

4. ELECTRICAL WIRING  . . . . . . . . . . . . . . . . . . . .8

4-1. General  Precautions on Wiring 

CONTENTS

Page 

Page 

1-2.  Accessories supplied with the unit

1-1.  Tools Required for Installation (not supplied)

1.

Standard screwdriver

2.

Phillips head screwdriver

3.

Knife or wire stripper

4.

Tape measure

5.

Carpenter’s level

6.

Sabre saw or key hole saw

7.

Hacksaw

8.

Core bits

9.

Hammer

10. Drill

11.

Tube cutter

12. Tube flaring tool

13. Torque wrench

14. Adjustable wrench

15. Reamer (for deburring)

4-2. Recommended Wire Length and Wire Diame-

ter for Power Supply System 

4-3. Wiring System Diagrams 

5. HOW TO PROCESS TUBING . . . . . . . . . . . . . .12

5-1. Connecting the Refrigerant Tubing 
5-2. Connecting Tubing between Indoor and Out-

door Units 

5-3. Insulating the Refrigerant Tubing 
5-4. Taping the Tubes
5-5. Finishing the Installation

6. SPECIAL REMARKS  . . . . . . . . . . . . . . . . . . . .16

■ 

HOW TO INSTALL THE WIRELESS REMOTE 

CONTROLLER RECEIVER K70D038ZAA  . . .16
6-1. Installing the Control Unit
6-2. Accessories

7. APPENDIX  . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

TAPPING

2

SCREW 4x30

PARTS

FIGURE

Q.TY

PARTS

FIGURE

Q.TY

PARTS

FIGURE

Q.TY

BRACKET

1

WASHER

4

SPRING WASHER

RAWL PLUG

2

BRACKET

2

FULL SCALL

1

DIAGRAM

SIDE PANELS

2

(LEFT AND RIGHT)

TAPPING

4

SCREW 4,2x9,5

Summary of Contents for KPAFP125R5IA Series

Page 1: ...37 4163 267 0 INSTALLATION MANUAL MARZO 2005 Split system air conditioner KPAFP125R5IA KPAFP165R5IA KPAFP185R5IA ...

Page 2: ...tdoor units Get a partner to help and bend your knees when lifting to reduce strain on your back Sharp edges or thin aluminum fins on the air conditioner can cut your fingers When Installing In a Room Properly insulate any tubing run inside a room to prevent sweating that can cause dripping and water damage to walls and floors In Moist or Uneven Locations Use a raised concrete pad or concrete bloc...

Page 3: ...by curtailing heat and carrying power etc Most importantly the multi air conditioner system is able to replenish a large amount of refrigerant com pared to conventional individual air conditioners If a single unit of the multi air conditioner system is to be installed in a small room select a suitable model and installation procedure so that if the refrigerant acci dentally leaks out its density d...

Page 4: ...nstallation not supplied 1 2 Accessories supplied with the unit 1 3 Type of Copper Tube and Insulation Material 1 4 Additional Materials Required for Installation 2 DIMENSIONS 5 3 HOW TO INSTALL THE UNIT 6 3 1 Suspending the Unit at the Ceiling 3 2 Installation of the Condensate Drain Pipe 3 3 Duct for fresh air 4 ELECTRICAL WIRING 8 4 1 General Precautions on Wiring CONTENTS Page Page 1 2 Accesso...

Page 5: ...5 2 DIMENSIONS mm 86 74 74 74 74 900 86 41 41 190 680 Unit mm Center of tubing hole ø 75 4 places Wide tube Narrow tube Drain hose ø 26 ...

Page 6: ...agram level it and mark the holes to drill pipes condensate drain pipe cradle fig 3 3 Wall installation Place the fullscall diagram level it and mark the holes to drill pipes and rawl plugs fig 3 4 Under ceiling installation Place the fullscall diagram and mark the holes to drill pipes on vertical wall or under ceiling condensate drain pipe rawl plugs In this case the drainage tube connection cann...

Page 7: ...to the wall consistence and four threaded bars of suitable length not supplied fig 3 10 Under ceiling installation Use rawl plugs suitable to the wall consistence and four threaded bars of suitable length not supplied Open a pre punched hole for the pipe passage back or bot ton panel and the condensate drain hole Fix the unit under the ceiling fig 3 11 Predispose the condensate drain pipe with a p...

Page 8: ...ry dangerous The manufacturer will accept no responsibility for any damage or misoperation that occurs as a result of such unauthorized changes 7 Regulations on wire diameters differ from locality to locality For field wiring rules please refer to your LOCAL ELECTRICAL CODES before begin ning You must ensure that installation complies with all relevant rules and regulations 8 To prevent malfunctio...

Page 9: ... Ground C Ground C Ground C Ground 2 1 N L Outdoor unit INV unit 1 2 1 2 1 2 R2 R1 R2 R1 R2 R1 R2 R1 NOTE 1 Refer to Section 5 2 Recommended Wire Length and Wire Diameter for Power Supply System for the explanation of A B C D and E in the above diagrams 2 The basic connection diagram of the indoor unit shows the 7P terminal board so the terminal boards in your equipment may differ from the dia gra...

Page 10: ...its except any one of the outdoor units When shipping In shorted condition Otherwise the communication of S net link system is not performed For a system without link no con nection wiring between outdoor units do not remove the short plug 2 Do not install the inter unit control wiring in a way that forms a loop Fig 4 1 Outdoor unit Outdoor unit Outdoor unit Prohibited Prohibited Indoor unit Indoo...

Page 11: ... ensure that all wiring is tightly connected When connecting each power wire to the terminal fol low the instructions on How to connect wiring to the terminal and fasten the wire securely with the fixing screw of the terminal plate How to connect wiring to the terminal For stranded wiring 1 Cut the wire end with cutting pliers then strip the insulation to expose the stranded wiring about 10 mm and...

Page 12: ... cut approx 30 50 cm longer than the tubing length you esti mate 2 Remove burrs at the end of the copper tube with a tube reamer or file This process is important and should be done carefully to make a good flare Fig 5 1 When reaming hold the tube end downward and be sure that no copper scraps fall into the tube Fig 5 2 3 Remove the flare nut from the unit and be sure to mount it on the copper tub...

Page 13: ...e tub ing 2 To fasten the flare nuts apply specified torque as at right When removing the flare nuts from the tubing con nections or when tightening them after connecting the tubing be sure to use 2 monkey wrenches or spanners as shown Fig 5 6 If the flare nuts are over tightened the flare may be damaged which could result refrigerant leakage and cause in injury or asphyxiation to room occu pants ...

Page 14: ...ulation tape white supplied Sealer supplied Flare insulator supplied Tube insulator not supplied Heat resistant 120 C or above Vinyl clamps supplied Flare nut The procedure used for installing the insulator for both wide and narrow tubes is the same Seal Flare insulator Vinyl clamp Insulation tape Refrigerant tubing and insulator not supplied Drain pipe and insulator not supplied Drain insulator a...

Page 15: ...wall As you wrap the tubing overlap half of each previous tape turn 3 Clamp the tubing bundle to the wall using 1 clamp approx each meter Fig 5 10 Do not wind the armoring tape too tightly since this will decrease the heat insulation effect Also ensure that the condensation drain hose splits away from the bundle and drips clear of the unit and the tubing 5 5 Finishing the Installation After finish...

Page 16: ... plate near the Elec Junction Box Use the provided screws 2 Connect the wireless controller 6 poles wire group with the one coming from indoor unit receiver 3 Connect the 2P wire to the terminal base in the elec trical junction box R1 R2 6 1 Installing the Control Unit HOW TO INSTALL THE WIRELESS REMOTE CONTROLLER RECEIVER K70D038ZAA Do not twist the control wiring with the power wiring because th...

Page 17: ...ds cleaning If the filter gets blocked the efficiency of the air conditioner drops greatly CAUTION 01_SPW XDR94GXH56_EN fm Page 34 Thursday January 22 2004 9 07 PM How to remove the filter 1 Grasp both ends of the air intake grille and pull to open it 2 Hold the air filter by the tab and pull it upward Clean the air filter 3 When replacing the filter make sure that the FRONT mark is facing you Rei...

Page 18: ...ource or many people in room 2 Eliminate heat source if possible 3 Doors and or windows are open 3 Shut them to keep the heat or cold out 4 Obstacle near air intake or air discharge port 4 Remove it to ensure good airflow 5 Thermostat is set too high for cooling or too low for heating 5 Set the temperature lower or higher 6 Defrosting system does not work 6 Consult your dealer Avoid Do not block t...

Page 19: ... sur la télécommande avec fil indique que le filtre doit être nettoyé Si le filtre est bloqué l efficacité du climatiseur diminue nettement AVERTISSEMENT ATTENTION 02_SPW XDR94GXH56_FR fm Page 72 Friday January 23 2004 1 51 PM Comment retirer le filtre 1 Ouvrir la grille d arrivée d air en la tirant vers soi 2 Tenir le filtre à air par la languette et le tirer vers le haut Nettoyer le filtre à air...

Page 20: ...u trop de monde dans la pièce 2 Si possible éliminez la source de chaleur 3 Portes et ou fenêtres ouvertes 3 Fermez les pour empêcher la pénétration d air chaud ou froid 4 Obstacle devant l arrivée ou la sortie d air 4 Retirez l obstacle pour assurer une bonne circulation d air 5 Le thermostat est réglé sur une température trop élevée pour le refroidissement ou trop basse pour le chauffage 5 Régle...

Page 21: ...f dem Display der verdrahteten Fernbedienung anzeigt dass der Filter gereinigt werden sollt Falls der Filter verstopft ist nimmt der Wirkungsgrad des Klimageräts stark ab WARNUNG VORSICHT 03_SPW XDR94GXH56_DE fm Page 110 Thursday January 22 2004 3 56 PM 1 Das Ansauggitter öffnen indem Sie es gegen Sie ziehen 2 Den Filter an der Lasche nehmen und nach oben herausziehen Den Luftfilter reinigen 3 Bei...

Page 22: ... Die Wärmequelle möglichst abschalten 3 Türen und oder Fenster sind geöffnet 3 Diese schließen damit keine Wärme bzw Kälte von außen eindringt 4 Ein Hindernis befindet sich in der Nähe von Lufteinlass oder Luftauslass 4 Hindernis entfernen um einen unbehinderten Luftstrom zu gewährleisten 5 Der Thermostat ist zu hoch zum Kühlen eingestellt bzw zu niedrig zum Heizen 5 Temperatur niedriger bzw höher...

Page 23: ...l display del telecomando tipo cablato non segnala che occorre pulire il filtro Se il filtro si ostruisce l efficienza del condizionatore d aria ne risulta notevolmente compromessa AVVERTIMENTO PRECAUZIONE 04_SPW XDR94GXH56_IT fm Page 148 Thursday January 22 2004 5 10 PM 1 Aprire il pannello griglia di aspirazione tirandolo verso di voi 2 Afferrare il filtro per la linguetta estrarlo verso l alto ...

Page 24: ... il getto dell aria 2 Nella stanza ci sono una fonte di calore o molte persone 2 Se possibile eliminate la fonte di calore 3 Ci sono porte o finestre aperte 3 Chiuderle per mantenere il caldo o il freddo all esterno 4 C è un ostacolo vicino alla presa d aria o all uscita dell aria 4 Rimuoverlo in modo da assicurare un buon getto d aria 5 Il termostato è impostato ad un valore troppo alto per il ra...

Page 25: ... remoto com fios indicando que o filtro deve ser limpo Se o filtro ficar bloqueado a eficiência do ar condicionado diminui bastante ADVERTÊNCIA PRECAUÇÃO 05_SPW XDR94GXH56_PT fm Page 186 Thursday January 22 2004 8 42 PM 1 Abrir o painel da grelha de aspiração e puxe o na vossa direção 2 Segure o filtro pela extremidade e extraia o para o alto Limpe o filtro 3 Durante a sua reposição faça atenção q...

Page 26: ...impe o filtro de ar para melhorar a circulação do ar 2 Fonte de calor ou demasiadas pessoas na habitação 2 Elimine a fonte de calor se for possível 3 Portas e ou janelas abertas 3 Feche as para evitar a entrada de calor ou frio 4 Obstáculos perto da entrada ou saída de ar 4 Retire os obstáculos para assegurar uma boa circulação de ar 5 O termóstato está ajustado muito alto para arrefecimento ou mu...

Page 27: ...ατιστικού µειώνεται σηµαντικά 06_SPW XDR94GXH56_GR fm Page 224 Friday January 23 2004 8 31 PM Πώς να αφαιρέσετε το φίλτρο Τύπος KPAFP Περίοδο ύο εβδοµάδες ύο εβδοµάδες ανάλογα µε τις προδιαγραφές του φίλτρου 1 Anoivxete thn grivlia aporrovfhsh kai trabhvxte thn pro to mevro sa 2 Piavste to fivltro apov thn glwssivta kai trabhvxte to pro ta epavnw Kaqarivste to filtro 3 Otan bavzete to filtro sthn ...

Page 28: ...ή πολύς κόσµος στο δωµάτιο 2 Αν είναι δυνατόν αποµακρύνετε την πηγή θερµότητας 3 Οι πόρτες ή και τα παράθυρα είναι ανοιχτά 3 Κλείστε τις πόρτες και τα παράθυρα για να αποµονώσετε τη θερµότητα ή το κρύο έξω 4 Υπάρχει εµπόδιο κοντά στην είσοδο ή στην έξοδο του αέρα 4 Αφαιρέστε το για να εξασφαλίσετε την καλή ροή του αέρα 5 Ο θερµοστάτης είναι ρυθµισµένος πολύ υψηλά για ψύξη ή πολύ χαµηλά για θέρµανσ...

Page 29: ...ámbrica muestre que el filtro necesita ser limpiado Si se bloquea el filtro la eficacia del acondicionador de aire disminuirá enormemente ADVERTENCIA PRECAUCIÓN 07_SPW XDR94GXH56_ES fm Page 262 Thursday January 22 2004 8 30 PM 1 Abrir la puerta de la rejilla de aspiración tirando hacia sí 2 Coger el filtro por la lengüeta y sacarlo tirando hacia arriba Limpiar el filtro del aire 3 Al volver a colo...

Page 30: ...ara mejorar la circulación del aire 2 Fuente de calor o muchas personas en la sala 2 Elimine la fuente de calor si fuese posible 3 Puertas y o ventanas abiertas 3 Ciérrelas para que no entre el calor o el frío 4 Obstáculos cerca de la entrada o salida de aire 4 Quite los obstáculos para asegurar una buena circulación del aire 5 El termostato está ajustado demasiado alto para enfriamiento o demasia...

Page 31: ...07_SPW XDR94GXH56_ES fm Page 267 Thursday January 22 2004 8 30 PM ...

Page 32: ...s can be modified without prior notice Per garantire un costante miglioramento dei nostri prodotti ci riserviamo di modificarli senza preavviso Par souci d amélioration constante nos produits peuvent être modifiés sans préavis Unsere Produkte werden laufend verbessert und können Vorankündigung abgeändert Werden En el interés de mejoras constantes nuestros productos pueden modificarse sin aviso pré...

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