background image

GB

16

8 - MAINTENANCE INSTRUCTIONS

8.1 - MAINTENANCE

All equipment must be properly maintained in order to provide optimum performance over time. Faulty maintenance can result in
the cancellation of the product guaranty. Depending on the products, maintenance operations consist in the cleaning of filters (air,
water), internal and external exchangers, casings, and the cleaning and protection of condensate tanks. Treating odours and the
disinfection of room surfaces and volumes also contributes to the cleanliness of the air breathed by users.

Carry out the following operations at least once a year 

(the frequency depends on the installation and operating conditions):

- check for leaks on the refrigerating circuit,
- check for traces of corrosion or oil stains around the refrigerating components,
- inspect the composition and the condition of the coolant and check that it does not contain traces of refrigerating fluid,
- cleaning the exchangers,
- checking the wear parts,
- checking the operating instructions and points,
- check the safety devices: particularly check that the high and low-pressure controllers are properly connected on the

refrigerating circuit and that they disengage the electrical circuit if triggered,

- de-dusting the electrical equipment cabinet,
- checking that the electrical connections are secure,
- checking the earth connection,
- check the hydraulic circuit (clean the filter, water quality, purge, flowrate, pressure, etc.),
- verification of the safety valve.

8.2 - GENERATOR SHUT-DOWN DURING WINTER

2 possibilities:

1) Drain the unit and disconnect the power supply.
2) Unit full of water and power on:

as the unit is equipped with an antifreeze device which actuates the water circulating

pump when the temperature drops below zero, it is imperative to ensure that the water can circulate within the unit.

• Before carrying out any work on the installation, make sure that it is switched off and that access to it is

prevented.

• Also check the discharge of the compressor capacitor for the single-phase voltages.
• Any work must be carried out by personnel qualified and authorised to work on this type of machine.
• Prior to all maintenance and servicing on the refrigerating circuit, one must first shut down the unit then wait a

few minutes before installing temperature or pressure sensors. Certain equipment, such as the compressor and
piping, may reach temperatures above 100°C and high pressures may lead to serious burns.

IMPORTANT NOTE

9 - TROUBLESHOOTING

• All maintenance and servicing operations on the refrigerating circuit must be conducted in accordance with standard trade

practices and safety rules: recovery of the refrigerant, inert shielded (nitrogen) brazing, etc…

• All brazing operations must be conducted by qualified welders.
• For equipment loaded with R 410 A, refer to the specific instructions at the beginning of the installation manual.
• This unit is equipped with pressurized equipment, for example piping. 

Use only genuine parts listed in the spare parts list for replacing defective refrigeration components. 

• Pipes may only be replaced by copper tubing in compliance with standard NF EN 12735-1.
• Leak detection, in the case of pressure testing:

- Never use oxygen or dry air, as the risk of fire or explosion is present.
- Use dehydrated nitrogen or a nitrogen and refrigerant mix indicated on the manufacturer's plate.
- For units equipped with pressure gauges, the test pressure must not exceed the gauges' maximum allowable pressure

rating.

• All part replacement with other than genuine parts, all modifications of the refrigerating circuit, all replacement of refrigerant by

a fluid other than that indicated on the manufacturer's plate, all use of the unit outside the application limits defined in the
documentation, shall result in the cancellation of PED CE marking compliance which shall fall under the liability of the individual
who carried out these modifications.

• The technical information, relative to the safety requirements of the various applicable directives, is indicated on the

manufacturer's plate of the unit and mentioned on the 1

st

page of this manual.

Summary of Contents for CHG 11

Page 1: ...refrigerante R 410 A Bomba de calor con equipamiento hidráulico Fluido refrigerante R 410 A Wärmepumpe mit Hydraulikmodul Kältemittel R 410 A Bomba de calor com equipamento hidráulico Fluído refrigerante R 410 A Avril 2008 10 11 501 F GB I E D P 01 PHRT 7 PHRT 9 PHRT 12 PHRT 16 NOTICE D INSTALLATION INSTALLATION INSTRUCTION MANUALE D INSTALLAZIONE MANUAL DE INSTALACIÓN AUFSTELLUNGS HANDBUCH INSTRU...

Page 2: ... EEC modified 92 31 and 93 68 EEC R 410 A R 410 A is a high pressure refrigerant 50 in relation to R 22 and R 407 C The compressors approved for operation with this fluid are filled beforehand with polyalcohol oil Contrary to mineral oil it is very hygroscopic it absorbs the humidity of the ambient air very quickly This can modify its lubricant properties and lead in time to the destruction of the...

Page 3: ...g cables Materials Copper piping Painted sheet metal cabinet Copper aluminium air heat exchanger Stainless steel water heat exchanger Plastic grille 2 PRESENTATION 2 1 DESCRIPTION 1 3 VOLTAGE Before carrying out any operation check that the voltage indicated on the unit corresponds to the mains voltage Before initiating maintenance or servicing on the installation check that its power supply is di...

Page 4: ...r circuit fill drain 1 2 male 4 Holes for electric cables Weight kg PHRT 12 128 PHRT 16 133 1 Water inlet connection 1 male with air vent valve 2 Water outlet connection 1 male 3 Water circuit fill drain 1 2 male 4 Holes for electric cables 1190 340 370 168 735 30 80 135 100 190 190 810 4 3 2 1 340 30 1235 190 190 810 370 1190 168 109 54 80 535 100 4 3 2 1 ...

Page 5: ...towards surrounding windows vibrations and noise must not be transmitted to a nearby building avoid excessive exposure to salty air or sulphuric gas the proximity of the extractor fan projections of mud next to a roadway or path for example areas where there is strong wind blowing against the unit s air exhaust DRAINAGE OF CONDENSATES If necessary use the accessory part supplied to connect the con...

Page 6: ...ions and the standards in force Make the electrical connections to the terminal board as per the electrical diagrams CURRENT CAUTION In the case of a three phase power supply prior to commissioning the unit make sure that the phase rotation order is correct If the rotation order is not respected the phase sequence controller restricts the unit from operating To fix this simply invert the 2 phases ...

Page 7: ...ompressor is operating The control probe SD1 is located on the water inlet in the factory The controller is connected on a printed circuit board on which the inputs and outputs are connected On this board 12 V supply transformer the alarm report relay the 230 V circuit fuse 4 A 250 V 5x20 fast breaking capacity 1 5 kA 5 3 PRESENTATION 5 3 1 DISPLAY KEYBOARD 1 Key for Local On Off control access to...

Page 8: ...dicator lamp 5 Heating The compressor ON indicator light 6 comes on if necessary see diagram paragraph 5 4 If the light flashes it means that the compressor is starting required but that a safety delay is in progress This light stays on when the compressor has started To stop the unit open the remote stand by contact the compressor operation indicator lamp 6 goes out and the operating mode indicat...

Page 9: ...S Password value Hour counters OHr Comp counter 1 OH1 Counter value Pump counter OHP Counter value 5 6 PARAMETERS DISPLAYING AND ADJUSTING 5 6 1 GENERAL Parameter access is structured within a multi level menu see the diagram below Simultaneously pressing the ON OFF 1 and Mode 2 buttons for a brief moment less than 2 seconds gives access to the next level Simultaneously pressing for a long moment ...

Page 10: ... serious malfunctions Go to the PSS section in the menu Briefly and simultaneously press buttons 1 and 2 The message appears Enter the password using buttons 1 and 2 and validate it by simultaneously pressing buttons 1 and 2 It is now possible to enter the parameters section PAr CAUTION After modifying one or more technical parameters the controller must be turned off then back on again to reset i...

Page 11: ...er defrosting is completed to prevent excessive pressure build up For special climatic conditions the factory set time counter value of 30 minutes can be adjusted To do this modify parameter d03 in the defrosting section dFr Condensation pressure control the ECH controller is equipped with a variable voltage regulator for the fan s power supply based on temperature information captured by probe SD...

Page 12: ...mode using the display unit s keys In the CnF configuration section change the parameter H27 from 1 selection by remote contact to 0 selection by keypad This configuration is chosen in the case where the remote display unit 70250055 is used Accessory see installation in paragraph 6 4 to control the unit for example The operating mode is thus selected by successively pressing the mode button 2 acco...

Page 13: ... along the exchanger to the back of the separating panel Form a loop and return along the separating panel Use the aluminium adhesive strip to hold the heating cord in place or as required metal clips welded in the tank Pass the end of the heating cord through the grommet in the separating panel with the fan wires Connect the two wires on the printed circuit board between terminals 47 and 48 Note ...

Page 14: ...85 COMMUNICATION INTERFACE MODBUS protocol Code 70250056 After removing the side panel also remove the front panel A remove the three retaining screws B and pull the panel downwards Secure the communication interface C on the left hand side of the electric panel Connect the cable supplied between the communication interface C and the controller D Connect the module s 230 VAC power supply in the fo...

Page 15: ...pected If the rotation order is not respected the phase sequence controller restricts the unit from operating indicator OK off To fix this simply invert the 2 phases 7 3 CHECKS TO BE MADE Water flow rate The generator is equipped with 1 4 SAE pressure taps at the circulator inlet and outlet to enable the pressure drop to be measured using a hydraulic pressure gauge Use the circulator curves in par...

Page 16: ...he discharge of the compressor capacitor for the single phase voltages Any work must be carried out by personnel qualified and authorised to work on this type of machine Prior to all maintenance and servicing on the refrigerating circuit one must first shut down the unit then wait a few minutes before installing temperature or pressure sensors Certain equipment such as the compressor and piping ma...

Page 17: ...wrate m3 h Manometric delivery head kPa of the circulator Speed 1 Speed 2 0 10 20 30 40 50 60 70 80 90 100 110 120 130 1 1 5 2 2 5 3 1 87 PHRT 12 Mono 2 16 PHRT 12 Tri Water flowrate m3 h Manometric delivery head kPa of the circulator Speed 1 Speed 2 Speed 3 0 20 40 60 80 100 120 1 5 2 2 5 3 3 5 2 7 PHRT 16 Water flowrate m3 h Manometric delivery head kPa of the circulator Speed 1 Speed 2 Speed 3 ...

Page 18: ...18 PHRT 12 mono Outside wet bulb temperature C Low pressure relative bar Water outlet temperature Outside wet bulb temperature C High pressure relative bar Water outlet temperature 22 24 26 28 30 32 34 36 38 10 8 6 4 2 0 2 4 6 8 10 12 14 16 18 3 4 5 6 7 8 9 10 10 8 6 4 2 0 2 4 6 8 10 12 14 16 18 PHRT 12 tri Outside wet bulb temperature C Low pressure relative bar Water outlet temperature Outside w...

Page 19: ...9 10 11 12 13 14 15 16 17 18 19 20 PHRT 12 mono Water outlet temperature C Low pressure relative bar Outside temperature Water outlet temperature C High pressure relative bar Outside temperature 22 24 26 28 30 32 34 36 38 40 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 6 7 8 9 10 11 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 PHRT 12 tri Water outlet temperature C Low pressure relative bar Outside te...

Page 20: ...r o u t l e t D e f r o s t i n g E x t e r n a l O n O f f H o t C o l d Alarm Anti freeze resistor Fan Compressor Circulating pump Controller Interface panel 12 WIRING DIAGRAMS A1 Interface panel A2 Compressor starter B1 Controller C1 M1 capacitor C11 M11 capacitor C2 M2 capacitor C3 Filter E1 High pressure switch E2 Low pressure switch EV1 Electrovalve J1 Water differential pressure switch KA1 ...

Page 21: ... SD 2 SD 1 U2 U1 N1 N2 N 1 3 2 4 B L1 U 2 N 2 L1 B 48 47 W 9 R3 EV1 44 43 42 41 R2 KA4 A1 A2 W4 KM3 A1 A2 R1 W 2 26 25 24 23 22 21 7 5 6 4 2 3 1 P1 P 2 N PE XP XP XP U E1 U1 N 1 N B U SD1 SD2 SD3 SD4 33 34 TC C3 A2 U1 W3 KA4 1 1 12 14 W7 R RC L1 S ON N B N C1 M M1 1 P W G M G 2 1 5 4 3 CX1 M11 1 P W G M G 2 1 5 4 3 CX2 C11 M B A1 23 ELECTRICAL DIAGRAM PHRT 12 230 1 50 10 05 825 01 Starter Power su...

Page 22: ...F GB D P I E ...

Page 23: ...F GB D P I E ...

Page 24: ...modificarli senza preaviso En el interés de mejoras constantes nuestros productos pueden modificarse sin aviso prévio Unsere Produkte werden laufend verbessert und können ohne Vorankündigung abgeändert werden Com o objectivo de uma melhoria constante os nossos produtos podem ser modificados sem aviso prévio R D 28 Reyrieux BP 131 01601 Trévoux CEDEX France Tél 04 74 00 92 92 Fax 04 74 00 42 00 Tel...

Reviews: