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Techmach AWG5000, Operating Manual

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Techmach AWG5000 Operating Manual Download Page 3

ጝሁႠీ!ਝൽጆॆ

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Tale of Contents

Quick  instructions for ultrasonic sensor or infrared sensor......................................Inside Front
Photoelectric sensor Techmach LS80 Manual......................................................OUTside Front
Safety and Warning....................................................................................................................2
Introduction..................................................................................................................................5
Technical specification..............................................................................................................7
Installation and Adjustment.......................................................................................................9

Troubleshooting............................................................................................................................22

Operation......................................................................................................................................13

Maintenance...............................................................................................................................24

Shipping and Storage................................................................................................................24
Warranty Policy & server after sale.......................................................................................... 25

Appendix I

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26

Appendix II

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27

Appendix III

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28

AW5000 control enclosure

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Summary of Contents for AWG5000

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Page 3: ...c sensor Techmach LS80 Manual OUTside Front Safety and Warning 2 Introduction 5 Technical specification 7 Installation and Adjustment 9 Troubleshooting 22 Operation 13 Maintenance 24 Shipping and Storage 24 Warranty Policy server after sale 25 Appendix I 26 Appendix II 27 Appendix III 28 AW5000 control enclosure 15 ...

Page 4: ...ollows PRIHIBIT Make sure NOT to do For example we use to indicate the warning No Kindling MANDATORY Make sure to do strictly For example we use to indicate the warning EARTHING In this manual we use signal words NOTE to indicate other functional Warnings which maybe not cause property damage but still need your full attention Please put this manual at the place where easy to get 1 Read the fallow...

Page 5: ...on z z z z zPlease use correct transport method based on weight of the device itself z z z z zMake sure not pile up over the reasonable quantity z z z z zMake sure to install the device at a firm place with the install methods described in this instruction z z z z zMake sure not stand on this device or put heavy material on the device z z z z zMake sure the device to be far away from any falling o...

Page 6: ...ity control enclosure maybe caused 3 Initial operation and adjustment Caution z Please adjust and confirm your parameter setting before running otherwise unexpected affair maybe happens z z z z z Any extreme parameter adjustment or change will cause an unstable running 4 Operating Caution z To insure a timely running stop and switching off power supply immediately please set outer urgent pause swi...

Page 7: ...parameters and operating modes and auto recovery after power interruption z On board parameter entry touch keypad control and 5 digits of LED display in bright blue colo z Actuator end of travel limit Potentiometer input for electronically adjustable limits Limit switch inputs for adjustable limits z Input voltage 24VDC 12VDC z Network THERNET CANBUS RS485 2 Switch power supply z Switch selectable...

Page 8: ...ach s actuator is belt driven and ball screw designed for superior reliability and precision The actuator uses a ball bearing as its driver to make sure smooth motion precise position High industrial grade thrust bearing are used in all actuators This special thrust bearing was used to trundle enable a long lifetime and reliant running achieved z The center position of actuator is adjustable withi...

Page 9: ... keypad function Parameter setting EdgeA select Edge B select Centerline select Actuator Retract Actuator Extend Automatic Mode ManualMode Auto center Mode Ambient Temperature 10 50 Humidity 0 90 Non Condensing Accuracy within 0 1mm Web guiding speed 25 mm s Max drive load 3000 kg 2 Edge Detecter Splice mode selectable simulate or digital I O digital algorithms Temperature Range 10 50 Response tim...

Page 10: ...ጝሁႠీ ਝൽጆॆ 8 3 Linear Actuator Example of confirming the parameter Mode Max end of travel Max load rating Max Thrust 300 1500 3000 30 150 300 Type Load End of travel ...

Page 11: ...have been chosen for specific shielding and capacitance properties Do not splice or replace these cables with any other style or configuration or cable this can cause serious degradation or complete loss of system performance Do not splice cables Long cables are available upon request AW5000 control enclosure offers two kinds of installation modes embedded installation and wall hanging installatio...

Page 12: ...cial attention must be given to the actuator mounting Any mechanical compliance or backlash in the actuator mounting will seriously affect guiding accuracy Deflections of a few thousandths of an inch will reduce the performance of the system 3 Edge Detector Sensor z Install the edge detector sensor Refer to the edge detector sensor application drawings for the correct mounting dimensions and posit...

Page 13: ... Out buttons several times The actuator and web guide mechanism should move freely and without hesitation d Press and hold the IN button When the guide mechanism gets near the In limit release the button e Jog the IN button repeatedly until the actuator automatically stops at its end of travel limit f Repeat the previous two steps using the OUT button to check the Out limit g Press the CENTER butt...

Page 14: ...tector may need to be calibrated e Press the AUTOMATIC button f Move the sensor left or right slowly and observe how the guide reacts The guide should move the web so that it follows or chases the movement of the sensor z z z z z Edge Detector The guide should move the web so that the edge of the web is always aligned with the edge detector s guide point Note If the web guide does not follow the m...

Page 15: ... the detector near the edge of the web Move the detector towards the web until its null indicator LED turns off Note The scribed lines on the edge detector indicate the approximate location of the detector s guide point z z z z z Two edge detectors Centerline guiding Press EDGE A button Place detector A near the edge of the web Move detector A towards the web until its null indicator LED turns off...

Page 16: ...de the web in Auto mode 6 System configuration a verify the wiring connection carefully before turning on the power supply b Note that the LED display will show dashes immediately after power is turned on the dashes indicate that no parameter is currently selected for examination or adjustment but that the system is operating normally ...

Page 17: ...etting course The front two digits of 00 00 means the parameter code number the later two digits means data value corresponding to the parameter code number Press the OUT or IN buttons so that you could select the parameter you want to examine and or adjust Each param eter has a unique code number Press SETUP button to activate configure of a certain pa rameter code number Press the OUT or IN butt...

Page 18: ...he motor drive is turned off The higher the Maximum Deadband value is set the farther the web edge or line must move away from the guide point before the motor drive is turned on This parameter is typically used to compensate for edge curl and web flutter The Maximum Deadband value must be higher than the Minmium Deadband value 4 Minimum Deadband Parameter code number 04 Parameter range 0 99 The d...

Page 19: ... Data 0 1 the default value is 0 0 Edge Loss and Line Loss detection are disabled 1 Edge Loss and Line Loss detection are enabled 10 Sensor operation mode Parameter Code number 10 Parameter range 0 3 the default value is 0 0 Sensor on the mode of edge 11 Sensor s regular interval Parameter code number 11 Parameter Range 4 20 the unit is ms the default value is 4ms This parameter determines the sen...

Page 20: ...9 Software Version Parameter Code number 19 This parameter displays the software version 20 Software Version Parameter Code number 20 This parameter displays the software version 21 Keypad lock unlock Parameter Code number 21 Parameter Range 0 1 the default value is 0 0 Keypad lock disabled 1 Keypad lock enabled When activate this parameter press and hold ESC button for 5 seconds the keypad will b...

Page 21: ...is parameter is the slower this guide responds reduce this value to speedup reasonse of web guide 26 reserved for future use Parameter code number 26 27 reserved for future use Parameter code number 27 28 End of Travel Limit Parameter Code number 28 Parameter range 10 40 the default value is 10 This parameter is used to set the distance that the actuator can drive under manual mode The higher this...

Page 22: ...PLC Signal 33 reserved for future use Parameter code number 33 34 reserved for future use Parameter code number 34 35 reserved for future use Parameter code number 35 36 reserved for future use Parameter code number 36 37 reserved for future use Parameter code number 37 38 reserved for future use Parameter code number 38 39 reserved for future use Parameter code number 39 40 reserved for future us...

Page 23: ...r future use Parameter code number 45 46 reserved for future use Parameter code number 46 47 Web code Parameter code number 47 Parameter Range 0 31 the default value is 0 the corresponding software version is P1 13 This software can store up to 32 unique job parameters user can select required job parameter by adjust this parameter ...

Page 24: ...is in Automatic mode the web guide steers the web in the wrong direction Description and solution Sensor polarity is wrong Parameter 01 02 for Sensor polarity must be changed for the selected sensor 3 The system is unstable in automatic mode while pulling web Description and solution z z z z z Sensor in wrong position Unwind stand The sensor should be located down web close to the last shifting id...

Page 25: ...ion and solution z z z z z Edge detector Transducers covered with dust or other material Clean the edge detector transducer face with a cloth dampened with water or a mild detergent solution If the contamination cannot be removed with this method return the edge detector for repair z z z z z Edge detector failure 6 When in Manual mode the web guide or actuator moves too fast or too slow Descriptio...

Page 26: ...instruction zMake sure correct wirings connection as specified in this instruction especially for wiring of power supply zAfter power up make sure correct parameter configure of the control enclosure before operation zWe could offer required parameter configure for users please state your specific requirement when packing an order To attain best operating performance and when the sensor covered wi...

Page 27: ...e maintenance by the buyer zMalfunctions that occur as a result of buyer supplied interfacing zPhysical damage resulting from an accident misuse or abnormal condition of operation zIncorrect electric connection or incorrect power supply wiring zMaintain or replace by unqualified person zNot comply completely with the requirements specified in this instruction Any question during operating feel fre...

Page 28: ...ጝሁႠీ ਝൽጆॆ 26 Appendix I Application drawing for control enclosure installation ...

Page 29: ...ጝሁႠీ ਝൽጆॆ 27 Appendix II Edge detector application drawing ...

Page 30: ...ጝሁႠీ ਝൽጆॆ 28 Appendix III Installation drawing for EAGLE EYE I photoelectric sensor ...

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