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TJ UV Printer User Manual

 

 

2.10.

 

Electronic system:

 

 

 

 

 

 

 

Mainboard:

 

 

 

 

 

 

 

 

 

Flatbed   motor   /Rotary

 

Carriage motor signal

 

Combo function port

 

Rotary

 

device

 

 

 

 

 

 

 

 

 

device motor signal cable

 

cable

 

 

 

motor driver

 

 

 

 

 

 

 

 

 

 

24V,

 

42V

 

power

 

 

 

 

 

 

 

port

 

 

 

 

 

 

 

 

 

 

 

 

Working

 

 

 

 

 

 

 

 

 

status    digit

 

RX

 

Receiver

 

optical

 

 

 

 

 

 

code

 

 

 

 

 

 

cable

 

from

 

Carriage

 

 

 

 

 

 

 

 

 

USB

 

printing

 

 

board with TX

 

 

 

 

 

cable

 

Up/Down

 

 

 

 

 

 

TX

 

Sender

 

optical

 

 

 

motor signal

 

 

 

cable

 

from

 

Carriage

 

 

 

 

 

 

board with RX

 

 

Forward

 

Backward

 

 

 

limit

 

limit sensor

 

 

 

Up  down  motor

 

 

Rotary/Flatbed

 

 

driver

 

UP/Down signal

 

 

signal transit relay

 

 

 

transit board

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 
 

Combo function port:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

11

 

Summary of Contents for tecjet 6090DTG-dx5

Page 1: ...the installation using and maintain of TJ digital flatbed printer Please make sure you had read and full understand this manual before your installation and using Please keep this manual well for your...

Page 2: ...parts of Printer 8 3 3 On installing the Driver 8 3 4 Using Your Printer Software 9 Chapter 4 Printing 4 1 Add the Ink 10 4 2 Ink Transmitting 10 4 3 Printing Test 11 4 4 Coordinates Setup 12 4 5 Prin...

Page 3: ...rrors or for incidental or consequential damages in connection with the furnishing performance or use of this material All rights reserved Reproduction adaptation or translation of this manual is proh...

Page 4: ...tion Choose the Power p Only use the power type that the relevant parameters of this guide introduce Incorrect power voltage will cause fire or an electric shock p Only use the cable attached with the...

Page 5: ...l Name Amount Description NO Power Cord 1 Connect printer and 1 outlet 2 USB Cable 1 Connect printer and computer 3 CD Driver 1 Driver of this machine 4 User s 1 Guideline of using this Guide machine...

Page 6: ...tect light Flatbed Flatbed ball screw 2 3 Right side USB Cable Electronic system Ink tank Carriage Right limit detect metal UV controller General power switch White ink level detect light Rotary devic...

Page 7: ...op flatbed and bottom flatbed for printing with different thickness media it can print on 40cm thickness media So put the both flatbed if the media thickness is small than 15cm and take out the top fl...

Page 8: ...k dish Wiper switch Cleaning cap Print head Cleaning pump Waste ink tube 2 7 Carriage White ink print head UV lamp power cable UV lamp water Circulation tube UV curing lamp White ink damper Print head...

Page 9: ...Manual 2 8 Ink tank Lack ink alarm light the light will on when the ink tank don t have enough ink Ink tank color label Ink refill hole Ink pre dust cover Ink level sensor cable with sensor inside tan...

Page 10: ...ncoder fim sensor The encoder film must at the middle of the senor and without scratch the both side if the sensor Transparent encoder film Right motion limit sensor Right motion limit sensor detector...

Page 11: ...ble cable motor driver 24V 42V power port Working status digit RX Receiver optical code cable from Carriage USB printing board with TX cable Up Down TX Sender optical motor signal cable from Carriage...

Page 12: ...l SAF White ink circulation pump signal cable Y Wiper motion signal cable K UV light on off signal cable LY Head cleaning pump 1 signal cable LM Head cleaning pump 2 signal cable GND DC24V cable Power...

Page 13: ...2V TX Sender optical port 42V cable from GND mainboard with RX GND Working status digit code RX Receiver optical cable from mainboard with TX White ink Print head Color ink Print head cable port cable...

Page 14: ...TJ UV Printer User Manual Power supply system 42V power 24V power supply box supply box 2 11 Motor Carriage motor Flatbed backward Forward motor Flatbed up down motor 14...

Page 15: ...Rotary device 2 12 UV system OUT cooling water tube port IN cooling water tube port Cooling fan cable Rotary device motor driver Rotary device flatbed transit relay switch AC220V cable UV lamp power...

Page 16: ...TJ UV Printer User Manual UV controller power switch UV controller working UV curing temperature power adjust knob UV lamp power cable Water cooling circulation tube UV curing lamp Carriage 16...

Page 17: ...st Press Power Button and then press Auto Till platform is backward to stop press Printer Ready Switch to start printer Self Inspection will be executed when the machine starts which will take about 2...

Page 18: ...the left two port of the carriage as show as the following picture Please pay attention to the correct connection side 3 Power on the machine 4 Check the carriage board be suer the D13 and D16 print...

Page 19: ...nnect the print head cable to the print head Please pay attention to the DOWN UP mark on the carriage board the DOWN cable must connect with the down side of the print head And UP cable must connect w...

Page 20: ...ble if install with DX5 will no need this transit board please pay attention to the mark on the transit board with UP DOWN conect at same port mark on carriage board with UP DOWN mark 9 Connect anothe...

Page 21: ...TJ UV Printer User Manual Color ink print head White ink print head 8 Then put the print head to the carriage bottom plate locat the print head by the 3 screws as following 21...

Page 22: ...he ink out to the print head to damage the print head and other parts if ink damper have in 2 Insert the ink damper to the print head Totally 16 ink damper With the ink port near the carriage board si...

Page 23: ...TJ UV Printer User Manual 4 white ink damper M C M K C K Y Y KCMY color ink damper 23...

Page 24: ...he cap station already before delivery but the position may changed during rough delivery so we need to check first power off the machine then move the carriage to the right end that can not moved any...

Page 25: ...UV controller water tank for supply the water circulation cooling system then close the cover 2 Connect the two water tube to the UV controller which named IN OUT 3 Connect the general power cable ES...

Page 26: ...at driver named VCX86Runtime exe Then click FINISH to finish the installation 2 Install the Printer USB driver Find the suport and open the folder named USB Device Driver please pay attention to your...

Page 27: ...nstall the RIP software driver first 2 Click finish to finish the RIP driver installation 3 Install the RIP software Find out the folder named UltraPrint then unzip the folder and runing the file name...

Page 28: ...TJ UV Printer User Manual 4 Install the control system software 1 Insert the USB key of the control system to your computer 2 Unzip the TJ control sys then running the WellPrintExp exe for using 28...

Page 29: ...Power on the general power button 2 Press down the motion transit button at the right side of the printer to transit the motion signal to flatbed motor If carriage start move and not be locked then n...

Page 30: ...ftware 1EPSON 8H4C SINGLE HEAD CFG Used for print with only one print head and print with color ink and white ink both 2EPSON KCMY W TWO HEAD CFG Used for print with two print head one print head for...

Page 31: ...TJ UV Printer User Manual 9 Printer carriage will move 1 2cm far away from the cap station then stop 10 Printer power on succeed 31...

Page 32: ...ress down button to make the flatbed move down to get enough space for put the rotary device on the flatbed 2 Put the rotary device to the top of the flatbed be sure the rotary device will not scratch...

Page 33: ...Then adjust the Y axis keep the same edge of the flatbed Adjust Z axis Press the flatbed up button to adjust the gap between the media and print head between 3 5mm Middle of print head TOP of rotary...

Page 34: ...Press up the rotary device button to transit the motor motion signal to rotary device If the rotary device start moving then no need press 7 Press the emergency button up to release the rotary motion...

Page 35: ...t limit sensor then stop 9 Connect the USB key to the computer 10 Open the control system choose the CFG file that name 3EPSON_8H4C ROTARY Then click OK to open the software 11 Software will start to...

Page 36: ...TJ UV Printer User Manual 13 Printer carriage will move 1 2cm far away from the cap station then stop 14 Printer power on succeed 36...

Page 37: ...ording to the ink mark at the ink tank by the funnel different ink fill with one new funnel Fill 20ml more ink when the ink level detect light off Ink level detect light are on if no ink or lack ink F...

Page 38: ...ink to the ink damper Hold the both rear side of the ink damper then connect the ink damper with the injection pull out 5ml ink per each ink damper then connect back to to the print head Please holder...

Page 39: ...SINGLE HEAD CFG Used for print with only one print head and print with color ink and white ink both 2EPSON KCMY W TWO HEAD CFG Used for print with two print head one print head for white ink and anot...

Page 40: ...ne under the cap station and fasten it then connect the waste ink tube to the waste ink bottle 4 Power on the machine then the printer will start self testing 5 and software also will start detect the...

Page 41: ...ll ink damper 6 Put a white paper on the flatbed to do a nozzle check of the print head Go to the software TEST head status and if you put white ink to printer just do the nozzle check again at the bl...

Page 42: ...olor ink nozzle check Bad white ink nozzle check Good nozzle for printing 7 Be sure you can get a good nozzle check for white ink and color ink printing if can not just load the ink again and do the s...

Page 43: ...or gear ratio 1 Power on the machine be sure the machine is powered by flatbed way please refer to chapter 5 1 2 Open the control software choose by 1EPSON 8H4C FLATBED CFG to running the software rot...

Page 44: ...er than 500mm as the TJ max X printing width is 600mm 4 Then carriage will start move from home position to left for a certain distance then stop press the REPOSITION button when carriage stop move Th...

Page 45: ...wait it automatic stop 2 Then we measure the size between the flatbed edge and machine front body cover edge for example now is86 4cm 86 4cm 86 4cm 3 Then back to the software Parameters Y motor confi...

Page 46: ...UV Printer User Manual 4 Then the top printer will move from front to a certain distance then stop 5 Then measure the size between the flatbed edge and printer front cover again as following 56 1cm 4...

Page 47: ...ratio will changed autmatically then we put the minus number to the software and press APPLY to save the setting Flatbed gear ratio 7 3 Calibrate the print head vertical calibration 1 Go to control s...

Page 48: ...he left white ink print head no need adjust we take the left white ink print head as standard to adjust the right color ink print head first must loosen the screws of the print head panel that lock th...

Page 49: ...then print the vertical check printing again be sure the print head is vertical if not just do as above step again 5 After we get a good vertical test printing result then we fasten back all print he...

Page 50: ...ng result be sure the 0 is best squares if 0 is not squares just find out the number that with squares the number left yard 0 is plus right yard 0 is minus 24 is best squares 0 is not squares 3 Then g...

Page 51: ...as the same way 7 5 Step calibration 1 Put a new white paper on the flatbed Go to control software Maintainance Bias calibration step calibration steps Base step Print 2 Check the printing result be s...

Page 52: ...Manual 8 4 Then click print again to check the revised result Be sure the 0 number is most accrossed if not just do as above again 0 is most across 5 Do the calibration for other pass model by the sa...

Page 53: ...round keep it as transparent base and adjust the color model by CMYK then save as tiff format 7 2 Process the embossed textured printing job from Photoshop For make th job print out with embossed text...

Page 54: ...TJ UV Printer User Manual 2 Choose Filter Stylize Find edges 2 Click Chanel Beside the layer option 54...

Page 55: ...uter and one color of CMYK that you want do the embossed result For example take Cyan for make the embossed result just press Ctrl and click Cyan layer 4 Click the create new chanel button to create a...

Page 56: ...TJ UV Printer User Manual 5 Then Press Ctrl Delete for more than 10times to filling with black color to the alpha1layer 6 Right click the Alpha1 layer choose Spot color density 100 56...

Page 57: ...to the Layer switch off the copy layer 9 Save the file to local with named embossed file png 10 File processed for embossed texture printing finished Then printer will detect the spot color to print w...

Page 58: ...the UltraPrint RIP software file printer setup HSR800 make default check the default setting as following 2 Go to UltraRIP Setup Option Advanced Choose General CMS Mode 3 RIP a file for print only wi...

Page 59: ...ure line it will can not be riped C Right click the image to choose the output size Width Height Be sure that the width is small than 40cm and Height is small than 80cm as the TJ max printing size is...

Page 60: ...TJ UV Printer User Manual E Click Print icon then choose the print resolution and icc profile that matched this resolution Then click print 60...

Page 61: ...nk embossed texture result both For print on dark media with white ink underbase A Go to UltraRIP FILE NEW to set up a new template B Click Load image symbel to load a image that processed from photos...

Page 62: ...is small than 40cm and Height is small than 80cm as the TJ max printing size is 40 80cm the machine will get faulty if print over this size D Go to setup option White ink SPOT Advaned density curve C...

Page 63: ...UV Printer User Manual E Click Print icon then choose the print resolution and icc profile that matched this resolution Then click print F Choose the folder to save the riped file and then start RIP...

Page 64: ...inished for printing 7 4 Load media to printer 1 Power on the machine as Chapter 5 2 Press Back to move the flatbed to the end make it automatic stop 2 Press the emergency button down to be sure the f...

Page 65: ...User Manual Keep the gap between the flatbed and media as 3 5mm 3 then Press up the emgency button to power on the flatbed and carraige motor motion 4 Press Home to make the carriage move back to hom...

Page 66: ...e the printer is power on and connect with software by status connection HIGH and READY 2 Open the RIP that you want print from control software set the PASS model you want to print the more pass the...

Page 67: ...color with CMYK White ink so need to click on the white ink print 4 Setup the magin as the media at the flatbed if the X Ymargin is 0 then it will start print from the top 0 left 0 edge 9 Check the g...

Page 68: ...TJ UV Printer User Manual 11 Start printing 68...

Page 69: ...ill in some head cleaning solution to the both cap station then use the injection to connect with the waste ink tube to flush out the waste ink at the cap station 3 Clean the wipe by clean solution an...

Page 70: ...al 5 Block the waste ink tube by tape or fasten tile to prevent the air go inside the cap station 6 Fill in some new clean solution full of cap station without leak out 7 Power off the machine by pres...

Page 71: ...Manual 8 Move the carriage back to the home position without move to make the print head keep wet with the cleaning solution at the cap station Make sure the print head is suround by the cap station w...

Page 72: ...by the cap station with cleaning solution for keep wet without leak air 9 Open the tape to unblock the waste ink tube and put back to the waste ink tube before you want to print the job 10 Do a nozzl...

Page 73: ...with TEC support team when you need further support Do not operation without full understanding TEC INDUSTRY AND TRADE CO LTD Add Buliding 13 Lane 21 Dasheng Road Ningbo Video youtube Office 86 574 87...

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