TEC 100 Programming & Installation Manual Download Page 34

 

34

TEC 100/200 with Monitor Socket 

 
 
  The 

TEC 

100/200 

is 

available with a pre-wired 

Monitoring Socket

.  In such a 

case, the control wiring must be as shown in Fig.3 (page 5). 
 
The power supply to the unit 

must

 be from a 

permanent 

source to enable the 

monitoring system to function in the correct manner. 
 
Within the TEC 100/200 you will see an 

orange fly lead

.  This should be 

connected to the 

timeswitch output 

to provide a signal for the 

demand meters 

(lower set). 
 
If for any reason the system will not allow connections into the control 
thermostat as shown in Fig.3, then remove the 

red link

 wire as shown in Fig.9. 

Connect the 

white fly lead

 to the now spare connector on the 

monitor socket

  

(originally connected to red link), and connect directly to burner supply to 
provide a signal for the 

firing meters

 (upper set). 

 
The monitoring system has an integral digital timer that has been programmed 
to operate the 

Day On/Day Off 

changeover at 00:05 – 00:10 hrs.  Open the 

monitor lid and operate the 

change button

 on the digital timer to initiate an 

active

 period (red LED 

off

). 

 
With the boiler firing and the heating timeswitch 

on

, the two 

active 

meters 

should be operating.  The 

top

 active meter indicating 

firing hours

, and the 

bottom 

active

 

meter indicating 

demand

 hours. 

 
If they are not operating, re-check all connections.   
 
Allow the TEC 100/200 to reach 

Temp Set

 mode (boiler cut-off), and note the 

firing

 meter has stopped.  Operate the 

change button

 on the digital timer to 

initiate a 

bypass period

 (red LED 

on

).  Providing that the boiler thermostat 

is 

on

, the boiler will re-fire (TEC 100/200 bypassed), and the 

bypass

 meters 

will operate.  The 

top

 bypass meter indicating 

firing hours

, and the 

bottom 

bypass meter indicating 

demand

 hours. 

 
When ready to start the monitored test, operate the 

change button

 on the  

digital timer to enter an 

active

 period (red LED 

off

), ensuring that the timer is 

itself in the 

off

 state.  If necessary, reset the hour meters to zero with the 

reset 

button

 provided in the top right hand corner of the unit.  The system will now 

Summary of Contents for 100

Page 1: ...TEC 100 200 Programming Installation Manual As of software v7 2 Total Energy Controls...

Page 2: ...f Times 14 Frequency How the Time Clock works 16 Select Days 17 Optimise On Time 18 Optimise Off Time 19 Setting the Maximum Flow Temperature 20 Setting the Minimum Flow Temperature 21 Setting the Min...

Page 3: ...rrect before applying power as irrepairable damage to the PCB could result due to incorrect connections Mains Wiring Unscrew the four screws of the TEC 100 200 and remove the lid to gain access to the...

Page 4: ...ires can be connected as shown in Fig 2 TEC 100 200 PCB N L E Remove link To boiler 2 TEC 200 To boiler If the boiler is a simple permanent pilot type i e Ideal Concord Potterton Kingfisher etc the co...

Page 5: ...ed to control a circulating pump and the right hand relay is the boiler control circuit The centre relay Tec 100 only make and breaks on RTN HW settings and may be used to control a HW pump solenoid e...

Page 6: ...EXTERNAL Sensor RETURN HW Sensor Fig 5 Flow Return Temperature Sensors Cable Type Using heat resistant cloth tape tightly strap the sensors to the relevant flow and return pipes close to boiler befor...

Page 7: ...Pipe If this is also impractical then fit as normal to the main Return Pipe and set the Minimum Return Temperature to provide an adequate level of hot water supply Where the tank option is used set t...

Page 8: ...required the temperatures as displayed on the TEC 100 200 may be adjusted to cater for heat losses on pipework losses on external temperature sensor etc Program 17 see page 30 can be used to calibrat...

Page 9: ...ernal Cut Off Temperature 0 C to 35 C 14 Differential 1 C to 5 C 15 Hot Water Priority Yes No 16 Internal External Optimisation Yes No 17 Calibration 10 C 20 C 18 Rotation Yes No Certain Differentials...

Page 10: ...t indicates that the actual Flow Temp is above the system set temperature The boiler will TEMPERATURE SET S57 F59 R53 E12 not be firing at this point Economising indicate that the TEC 100 200 has ente...

Page 11: ...ode Set Temp Actual Flow Temp Actual Return HW Temp Actual External Temp 3 When the actual Flow Temperature exceeds the Set Temperature the display will change TEMP SET Tu 10 05 S57 F58 R48 E05 4 When...

Page 12: ...Press or to set the year 4 Press to change display to 5 Press or to set the month 6 Press to change display to 7 Press or to set the date P PROGRAM 1 CALENDAR 21 11 03 11 29 P PROGRAM SET YEAR 21 11...

Page 13: ...Press to change display to E ENTER SET MINS 21 11 03 11 29 9 Press or to set the minutes SELECT RETURN 10 Press to change display to SET DAY Fr E ENTER 11 Press or to set the day SELECT RETURN 12 Pres...

Page 14: ...S be programmed and set to a time after but in the same 24 hour period as the first ON time 3 To change On Off Times select the required day with SELECT RETURN 4 Press to enter programming mode for th...

Page 15: ...scribed 10 Press to set the second ON time and repeat as above E ENTER 11 Press to set the second OFF time and repeat as above E ENTER If different On Off times are required for each day then repeat t...

Page 16: ...OGRAM 3 Press or to set as described below SELECT RETURN ONCE The time clock operates from the first ON time to the second OFF time TWICE The time clock operates on both ON and OFF times i e two On Of...

Page 17: ...imes WEEK ENDS The heating will operate at week ends only as set by time clock On Off time for Sat Sun If reduced heating is required at week ends then set the time clock for reduced hours during Satu...

Page 18: ...me When selected the full programmed variable pre heat period will occur at 0 C external temperature At temperatures above 0 C the system will calculate the required pre heat time Note To assure adequ...

Page 19: ...mperature there will be no optimum off and the boilers will switch off at the normal programmed time At external temperatures between 0 C and 15 C the system will calculate the required off time If Op...

Page 20: ...ram 7 2 Press to change display to 3 Press or to change the temperature setting to that required i e 73 C 4 Press to confirm the program changes and return to main menu 7 MAX FLOW TEMP CURRENT 60 E EN...

Page 21: ...ain menu Setting a Minimum Flow Temperature is required to limit the effect of the Compensation The flow temperature will not fall below that set in the Minimum Flow program differential even if the c...

Page 22: ...ormal hot water tank temperature i e 60 C Heating Only In this instance the minimum return temperature should be set to the boiler manufacturers recommended level i e 55 C for oil fired systems 50 C o...

Page 23: ...and the 2nd On Time If a second On Period is not required then set Frequency P3 to Once 1 Press or to select program 10 10 MID TEMP CURRENT 65 SELECT RETURN 2 Press to change display to UP DN TO CHANG...

Page 24: ...e night time economies on 24 hour systems by selecting a lower flow temperature during the programmed off periods 1 Press or to select program 11 2 Press to change display to 3 Press or to set the req...

Page 25: ...t temperature will not be activated at temperatures above this and the heating will switch off If night temperature is required whatever the external temperature set P12 to maximum i e 35 C Discuss th...

Page 26: ...rred to as the Summer Cut Off Temperature The heating will come back on at 2 C below the External Cut Off Temperature 1 Press or to select program 13 2 Press to change display to 3 Press or to set the...

Page 27: ...rmostat cycling temperature 1 Press or to select program 14 2 Press to change display to 3 Press or to set required differential 4 Press to confirm program changes and return to main menu SELECT RETUR...

Page 28: ...p will switch off when the external cut off temperature is exceeded This may only be set if a separate HW pump is installed or gravity flow to the hot water cylinder is used Note The centre relay of t...

Page 29: ...to be connected to the Plant Pump Relay as described on page 5 To use both modes of Optimisation set to YES To use just External Optimisation set to NO 1 Press or to select program 16 2 Press to chan...

Page 30: ...t program 17 2 Press to change display to 3 Press or to adjust the displayed temp 10 C 20 C SELECT RETURN 17 CALIBRATE 17 CALIBRATE FLOW 60 P PROGRAM SELECT RETURN 4 Press to confirm program changes a...

Page 31: ...31 7 Press or to adjust the displayed temp 10 C 20 C SELECT RETURN 8 Press to confirm program changes and return to main menu E ENTER...

Page 32: ...day and boiler 2 the next then boiler 1 next etc etc When set to NO the boiler connected as boiler one will always be the lead boiler 1 Press or to select program 18 2 Press to change display to 3 Pre...

Page 33: ...R42 E05 The display may show slightly different information depending on the current mode of operation i e boost firing economising etc Note When in programming mode the TEC 100 200 will revert to no...

Page 34: ...ff changeover at 00 05 00 10 hrs Open the monitor lid and operate the change button on the digital timer to initiate an active period red LED off With the boiler firing and the heating timeswitch on t...

Page 35: ...rnate on a day to day basis Remove RED link from here and connect white fly lead in it s place Connect the other end of the white fly lead direct to the burner Demand Meters Firing Meters 0 0 0 0 0 0...

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