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Team SILK AX08, Instruction Manual

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Page 1: ...N MANUAL AX08 FLANGE FACING AND GROOVING MACHINE Revision A TEAM Shap Road Kendal Cumbria LA9 6RU United Kingdom Tel 44 0 1539 729009 Fax 44 0 1539 729359 TEAM is an ISO9001 registered company Copyright 2022 TEAM ...

Page 2: ...intain or service the equipment DO NOT USE THE EQUIPMENT UNTIL YOU ARE SURE YOU KNOW HOW IT WORKS AND WHAT ITS INTENDED FUNCTION IS The equipment described in this document is intended to be used by professional personnel in an industrial environment Installation operation maintenance and servicing should only be carried out by suitably qualified and experienced personnel The following symbols are...

Page 3: ...on of the written contract s between the original purchaser and manufacturer The equipment provided and this manual is solely intended for the initial purchaser and shall not be resold conveyed or otherwise utilized used by any third parties Team Industrial Services Inc is in continuous product development and reserves the right to amend this manual and specifications without notice For the latest...

Page 4: ... Plate Assembly 22 4 4 Lifting and slinging arrangements 23 SECTION 5 SITE OPERATION 24 5 1 Warnings and cautions 24 5 2 Setting up the equipment 25 5 2 1 Unpacking the machine 25 5 2 2 Drive Ring and Bearing Assembly Installation 26 5 2 3 Setting up the tool facing and grooving 30 5 2 4 Selecting the traverse 30 5 3 Using the equipment 31 5 3 1 Connection to Air Supply 31 5 3 2 Starting the machi...

Page 5: ... Tool Kit 51 8 6 Mounting Plate Assembly 52 8 7 Toolpost Assembly 54 APPENDIX A Cutting tools as applied to portable machines 56 APPENDIX B Surface metrology 59 APPENDIX C V Groove measurement 62 APPENDIX D Air motor manufacturers information 64 APPENDIX E DECLARATION OF CONFORMITY 65 ...

Page 6: ...y Without Mount plate Above RTJ Machining with Mounting plate Optional extra Below MOTOR UNIT BASE CLAMP BLOCKS TOOLPOST SADDLE MOUNTING PLATE FEED ENGAGE DISENGAGE HANDLE FEED ENGAGE DISENGAGE HANDLE SADDLE BASE CLAMP BLOCKS MOTOR UNIT TOOLPOST DRIVE RING AND BEARING ASSEMBLY DRIVE RING AND BEARING ASSEMBLY ...

Page 7: ...AX08 Flange Facing and Grooving Machine 6 Figure 2 AX08 Flange Facing and Grooving Machine Exploded View MOTOR UNIT DRIVE RING AND BEARING ASSEMBLY TOOLPOST TOOL BASE CLAMP BLOCKS SADDLE ...

Page 8: ...nd Grooving Machine 7 Figure 3 AX08 Flange Facing and Grooving Machine Exploded View Shown with optional extra Mounting plate TOOLPOST TOOL MOTOR UNIT DRIVE RING AND BEARING ASSEMBLY BASE CLAMP BLOCKS MOUNTING PLATE SADDLE ...

Page 9: ...m3 m 6 bar 60 cfm 87 psi The TEAM AX08 flange facing and grooving machine also has the additional capability to machine RTJ grooved flanges with the addition of the mounting plate assembly which enables the machine to be removed and allowing measurements to be taken Without the mounting plate assembly the machine is capable of machining RTJ Grooved flanges but measurement of the grooved flanges is...

Page 10: ...e Spur ring gear The spur ring gear assembly which is the rotating part of the machine is clamped to the cross roller bearing assembly by a clamp plate and the ring gear provides the clamping location for the saddle assembly An idler gear in the drive assembly drives the spur ring gear 1 2 2 Saddle The saddle is mounted on the drive ring located within the drive ring assembly and provides a rigid ...

Page 11: ... Rates FEED mm per revolution FEED inches per revolution Standard Feed Rate 0 4 mm 0 016 in PULL AUTO FEED ENGAGED PUSH AUTO FEED DISENGAGED MANUAL FEED ONLY SADDLE TOOLPOST FEED ENGAGE DISENGAGE HANDLE TOOLPOST MOVEMENT MANUAL FEED CLOCKWISE OUTWARDS ANTICLOCKWISE INWARDS ...

Page 12: ...unting plate assembly can be retro fitted to the drive ring and bearing assembly enabling the machine to be removed and replaced smoothly during a machining operation without loss of accuracy The mounting plate allows ease of access to the flange that has been machined ie RTJ Ring Joints to enable accurate measurements to be taken and recorded effortless Similar to the Drive Ring assembly either t...

Page 13: ...or unit The machine is driven by a 0 63 kW 0 84 hp pneumatic motor with a free running output speed of 250 rpm and incorporating an exhaust manifold and muffler The motor is attached to a drive ring and bearing assembly by 3 Off M6 Socket head capscrews ...

Page 14: ...d Exc Clamp assembly spacers 310 mm 305 mm 12 2 12 0 Maximum base diameter 462 mm 18 2 TRANSPORTATION DIMENSIONS Net weight machine only Inc Mount Plate Net weight machine only Exc Mount Plate Above weights based on 4 Clamp Assemblies 23 kg 18 kg 50 lbs 40 lbs Gross weight including accessories 33 kg 73lbs Length 627 mm 24 7 Height 479 mm 18 9 Width 303 mm 11 9 Figure 6 AX08 Principle Dimensions ...

Page 15: ...d rate and machine speed Position 1 Coarse in 0 4 mm rev 0 016 rev Saddle free running speed 126 rpm 10 Saddle speed at max motor torque 65 rpm NOISE EMISSION Single Drive AX08 Emission sound pressure level 87 dB A Instantaneous sound pressure value Indicate either less than 63 Pa 130 dB or actual value if above 130Db Emission sound power level Indicate either less than 80 dB A or actual value if ...

Page 16: ...IONAL TRAINED PERSONNEL WORKING IN AN INDUSTRIAL ENVIRONMENT THIS EQUIPMENT IS INTENDED FOR USE ON METALS AND ANALOGOUS SUBSTANCES THIS EQUIPMENT IS NOT INTENDED FOR USE ON WOOD PLASTIC OR SIMILAR ANALOGOUS SUBSTANCES USE OUTDOORS THIS EQUIPMENT SHOULD NOT BE USED DURING SEVERE WEATHER CONDITIONS PERSONNEL SHOULD NOT OPERATE THIS EQUIPMENT IN WEATHER CONDITIONS WHICH MAY GIVE RISE TO THE FOLLOWING...

Page 17: ...ETY HARNESS CONNECTED TO A SUITABLE ANCHOR POINT OR FALL ARRESTOR LIFTING ENSURE LIFTING IS CARRIED OUT IN A SAFE AND PROPER MANNER IN ACCORDANCE WITH APPLICABLE HEALTH AND SAFETY REGULATIONS ALWAYS KNOW THE WEIGHT OF THE EQUIPMENT AND THE COMPONENT PARTS REFER TO THE SPECIFICATION PAGE IN THIS MANUAL OR THE MARKING PLATE ON THE EQUIPMENT THE USE OF MECHANICAL LIFTING DEVICES MAY BE A MANDATORY RE...

Page 18: ...D IMPAIR THE PERFORMANCE OF THE EQUIPMENT NEVER PLACE ANY BODY PARTS ADJACENT TO AN AIR EXHAUST COMPRESSED AIR FORCED INTO THE SKIN IS DANGEROUS AND MAY RESULT IN A SERIOUS SKIN DISORDER ENSURE THE PNEUMATIC SYSTEM IS ISOLATED AND DE PRESSURISED BEFORE MAKING ANY ADJUSTMENTS TO THIS EQUIPMENT ENSURE THE PNEUMATIC SYSTEM IS ISOLATED AND DE PRESSURISED BEFORE DISCONNECTING ANY HOSES DO NOT ALLOW THE...

Page 19: ...achine controls Figure 7 Machine Controls Auto feed selector The auto feed selector determines whether the machine rotation is engaged or not AUTO FEED SELECTOR POSTION MACHINE ROTATION PULLED OUT Engaged PUSHED IN Disengaged Feed Engage Handle The handle when pushed fully into the housing will disengage the auto feed of the toolpost yet manual feed can be achieved by rotating the handle ...

Page 20: ...and Wheel The toolpost movement hand wheel determines the vertical position of the tool and the corresponding depth of cut Turn the hand wheel anti clockwise to move the tool towards the work piece TOOLPOST HANDWHEEL TOOL DIRECTION TURN CLOCKWISE Away from work piece TURN ANTICLOCKWISE Towards work piece PUSH AUTO FEED DISENGAGED MANUAL FEED ONLY PULL AUTO FEED ENGAGED OUTWARDS TRAVEL INWARDS TRAV...

Page 21: ...ion Figure 10 Toolpost Adjustment To adjust the toolpost loosen the 2 Off Tool holder locking screws and rotate the tool holder until the spring detent pins engage with the appropriate recess in the plate nut These recesses ensure 0 15 23 pre sets can be achieved although it is recommended that prior to machining these angles should be verified by a secondary means of inspection ...

Page 22: ...ree to rotate Once at desired angle tighten the 2 Off tool holder screws Figure 11 Tool Holder Rotation 4 1 3 Filter lubricator pack controls A gate valve on the pack is used to set the machine speed at the desired RPM when the control valve is fully open To set the speed proceed follow the instructions in section 5 3 1 For the air motor type fitted to the machine the filter lubricator oil regulat...

Page 23: ... application 9 Setting the tool for facing and grooving 10 Performing the machining operation 11 Removal of the machine on completion from the mounting plate assembly 12 Removal of the mounting plate assembly and preservation and packing 4 3 BASIC OPERATION OF THE EQUIPMENT EXC MOUNTING PLATE ASSEMBLY The basic operation of the machine follows the routine 1 Lifting the machine from its packing cas...

Page 24: ...ANUALLY MOVE THE MACHINE IN ITS PACKING BOX ALWAYS USE A MECHANICAL LIFTING DEVICE The AX08 assembled machine weighs 23 kg The mounting assembly with four base clamp blocks secured weighs approx 8 Kg The Drive ring assembly and saddle weight approx 8 Kg The Pneumatic Motor weighs approx 4 Kg Care must be taken when handling these sub assemblies out of the packing box ...

Page 25: ...THE WORK AREA TO ELIMINATE ACCIDENTAL INTRUSION BY UNAUTHORISED PERSONNEL THIS EQUIPMENT HAS DANGEROUS MOVING PARTS KEEP WELL CLEAR AT ALL TIMES DO NOT ATTEMPT TO MAKE ADJUSTMENTS WHILE THE EQUIPMENT IS OPERATING ALWAYS STOP AND ISOLATE FIRST THIS EQUIPMENT MAY BE USED IN CONJUNCTION WITH OTHER JOB SPECIFIC EQUIPMENT SUCH AS LIFTING ACCESSORIES AND CUTTING TOOLS SUCH EQUIPMENT MUST BE INSPECTED FO...

Page 26: ... psi 5 2 1 Unpacking the machine The machine and associated job specific components are housed in a storage case The case contains the following 1 Drive ring and bearing assembly 1 off 2 Base clamp blocks 4 off 3 Toolpost 1 off 4 Mounting plate assembly If supplied 1 off 5 Air filter lubricator unit and gate valve 1 off 6 Cap screws M6 x 25 mm Pneumatic Motor 3 off Cap screws M5 x 25 mm Mounting P...

Page 27: ...prox 4 Kg Care must be taken when handling these sub assemblies out of the packing box The installation procedure detailed sets up the AX08 in a horizontal position If the machine is to set up in the vertical or inverted position follow the set up procedure but extreme care must be taken due to the greater risk of the machine falling off the flange during the setting and adjusting procedure 5 2 2 ...

Page 28: ...u are adjusting and setting during this procedure Care must be taken not to overtighten the jaw assemblies as the main bearing is a high quality precision type Over tightening may cause distortion resulting in irreparable damage to the bearing The correct torque setting for each jaw is 50 Nm 36 ft lbs Overtightening the jaw may distort the mounting plate 8 If not already secured mount the pneumati...

Page 29: ... Clock the groove again adjust if necessary Continue with this procedure until a satisfactory degree of accuracy has been achieved Check all the jaws are properly secured The correct torque setting for each jaw is 50 Nm 36 ft lbs Overtightening the jaw may distort the mounting plate WARNING WHEN USING THE DTI TO SET THE MACHINE CONCENTRIC ALWAYS FIT THE FAST MOUNTING PLATES TO THE CLAMP ASSEMBLIES...

Page 30: ...AX08 Flange Facing and Grooving Machine 29 Figure 14 Fitting fast mount plates FAST MOUNT PLATES MOUNTING PLATE ASSEMBLY MAX TORQUE 50Nm 36 ft lbs BASE CLAMP BLOCKS ADJUSTMENT SCREWS ...

Page 31: ... fully engaged Tool feed is achieved by the toolpost feed knob 4 With the tool in position check that there are no obstructions to the tool and saddle Determine the point at which the tool touches the flange this is achieved by slowly rotating the machine and advancing the tool by turning the toolpost feed knob until it just touches the surface of the flange Traverse the tool to an edge and stop t...

Page 32: ...used to set the machine speed at the desired RPM when the control valve is fully open To set the speed proceed as follows 1 Observe all Warnings and Cautions refer to Sections 3 and 5 1 2 Push the handwheel to disengage the Auto feed 3 Connect the air lines 4 Close the gate valve and fully open the control valve 5 Turn on the main air supply 6 Open the gate valve until the desired rotational speed...

Page 33: ...HAS BEEN RESTORED 6 Start the machine by opening the air control valve refer to Section 5 3 1 WARNING DO NOT ATTEMPT TO MAKE ADJUSTMENTS WHILE THE MACHINE IS OPERATING ALWAYS STOP THE MACHINE FIRST If the cutting feed or direction of the machine is to be changed the machine must be stopped and the appropriate feed direction selected The machine can then be restarted WARNING IF OPERATING THE MACHIN...

Page 34: ...NING ALWAYS FIT THE FAST MOUNT PLATES BEFORE UNDOING THE MACHINE CLAMP JAWS USE SUITABLE MECHANICAL EQUIPMENT TO LIFT THE MACHINE 5 5 STORING THE EQUIPMENT After removing the equipment from the job site the equipment should be thoroughly cleaned and inspected Any faults should be rectified before the equipment is re used or returned to storage After cleaning and inspecting the equipment the unprot...

Page 35: ...ymptom Possible cause Action The machine will not rotate when the air supply valve is opened 1 Air supply not available Check air supply 2 Air supply is below the minimum required to operate the machine Check air supply 3 Faulty air filter lubrication pack Check operation of gate valve and air control valve 4 Faulty air motor Check operation Refer to manufacturer s literature Replace the motor 5 F...

Page 36: ...ose Check and tighten all clamp blocks 2 Depth of cut too deep Reduce cut 3 Poor tool profile or worn tool Check tool and replace tips if necessary 4 Tool not locked in position Check and tighten if required Uneven flange face after or during machining 1 Base clamp blocks have been over tightened Remove the machine check that the drive unit has not been twisted ...

Page 37: ... It is recommended that all the tasks should be carried out when specified PERIOD TASK Daily when in use or on completion of a job Clean the equipment Check that all the components are present and in good working order Check for correct operation of all the control devices Check all fasteners are properly tight Wipe all components with a small quantity of light machine oil Weekly when in use Compl...

Page 38: ...achine from corrosion Annually when in storage Un pack the equipment and check for signs of corrosion or other deterioration Check that all the components are present and in good working order WARNINGS WHEN OILING AIR MOTORS WEAR FACE MASK TO AVOID INHALATION OF OIL MIST AND FUMES DO NOT USE FLAMMABLE LIQUIDS TO LUBRICATE OR FLUSH THROUGH THE AIR MOTOR ONLY USE A RECOMMENDED AIR MOTOR LUBRICANT ...

Page 39: ...Facing and Grooving Machine Figure 17 Lubrication points Component Lubricant type Product name or specification Air motor Oil Light machine oil Motor gearbox Grease Moly based general purpose grease Saddle and toolpost Grease Moly based general purpose grease Saddle Grease point Motor Gearbox Grease point Toolpost Grease point ...

Page 40: ...tor The drive motor is removed from the drive assembly together with the motor flange Remove 1 Observe all warnings and cautions refer to Sections 3 and 5 1 2 Support the motor and remove the screws that secure the motor flange to the gearbox Figure 18 Drive motor removal shown with mount plate assembly Note Irrespective if the machine is supplied with or without the mounting plate assembly the dr...

Page 41: ... Saddle assembly Base clamping assembly Machine Tool Kit Rail and Slide Assembly Mounting plate assembly Toolpost 45 48 49 50 51 52 53 54 55 56 Figure 19 AX08 Flange facing and Grooving Machine Exploded view Drive Motor Toolpost Mounting plate assembly Base clamping assembly Drive ring and bearing assembly Saddle ...

Page 42: ... MAIN ASSEMBLY 2 KE6518 00 01 000 1 SADDLE ASSEMBLY 3 KE6518 00 05 000 1 TOOLS KIT 4 KE6518 00 06 000 1 RAIL ASSEMBLY 5 KE6518 00 07 000 1 MOUNT PLATE ASSEMBLY 6 KE6518 00 08 000 1 TOOLPOST ASSEMBLY Figure 20 AX08 Flange Facing and Grooving Machine Mounting Plate Assembly Saddle Assembly Drive Motor Rail Assembly Toolpost Assembly ...

Page 43: ...AX08 Flange Facing and Grooving Machine 42 Figure 21 AX08 Machine Main Assembly ...

Page 44: ...SOCKET HEAD CAPSCREW 10 8 M4x12 HEXAG SOCKET HEAD CAPSCREW 11 3 M6x25 HEXAG SOCKET HEAD CAPSCREW 12 2 DOWEL PIN Ø8 x 24 13 2 BEARING 14 1 CIRCLIP EXTERNAL 15 1 GREASE NIPPLE M5 16 KE6518 00 07 000 1 MOUNT PLATE ASSY 17 KE6518 00 08 000 1 TOOLPOST ASSY 18 6 M5x25 HEXAG SOCKET HEAD CAPSCREW 19 6 NORD LOCK WASHER NL8 20 CP 0819 1 TEAM BADGE 21 CP 0830 1 CE MARK NAMEPLATE PNEUMATIC 22 CP 0831 1 EAR DE...

Page 45: ...AX08 Flange Facing and Grooving Machine 44 Figure 22 AX08 Machine Main Assembly ...

Page 46: ...AX08 Flange Facing and Grooving Machine 45 8 2 SADDLE ASSEMBLY Figure 23 AX08 Saddle Assembly ...

Page 47: ...RSE KNOB 11 KE6518 00 01 011 1 CONNECTION SHAFT 12 KE6518 00 01 018 1 FEED SPINDLE FAST FEED 13 KE6518 00 01 013 1 SLIDING TOP RING 14 KE6518 00 01 014 1 SLIDING LOWER RING 15 KE6518 00 01 015 2 SPACER RING 16 KE6518 00 01 016 1 NUT TORQUE LIMITER 17 KE6518 00 02 000 1 SADDLE ASSY DELETED 18 1 GUIDE RAIL 19 10 M5x16 HEXAG SOCKET CSK HEAD SCREW 20 2 M4x10 HEXAG SOCKET HEAD CAP SCREW 21 6 M5x20 HEXA...

Page 48: ... 31 1 BEARING 61904 32 2 CIRCLIP INTERNAL 33 1 CIRCLIP EXTERNAL 34 1 CIRCLIP INTERNAL 35 1 CIRCLIP EXTERNAL 36 1 REASE NIPPLE 37 1 KEY 4x4 x 10mm FORM B 38 1 BALL Ø4 5 39 3 SPRING SELECTOR KEY 40 5 DISC SPRING WASHER 41 1 BUSHING 42 KE6518 00 01 017 1 INTERNAL SWARF GUARD ...

Page 49: ...AX08 Flange Facing and Grooving Machine 48 Figure 24 AX08 Saddle Assembly Exploded View ...

Page 50: ...AX08 Flange Facing and Grooving Machine 49 8 3 BASE CLAMPING ASSEMBLY Figure 25 Base clamping assembly ...

Page 51: ...6518 00 04 002 4 BASE CLAMP SCREW 3 KE6518 00 04 003 4 BASE CLAMP JAW 4 4 M10 HEXAGON NUT DIN 934 5 8 Ø3 x 16mm LG SLOTTED SPRING PIN ISO 8752 6 KE6518 00 04 004 4 FAST MOUNTING PLATE 7mm THK 7 KE6518 00 04 005 4 PACKING PIECE 8 8 SOC CAP SCR M6 x 50 LG 9 4 SOC CAP SCR M6 x 25 LG 10 KE6518 00 04 006 8 HOLDER PIECE 6mm THK NOT SHOWN Note quantities are per machine ...

Page 52: ...ooving Machine 51 8 5 MACHINE TOOL KIT ITEM No PART No QTY DESCRIPTION 1 2 KE6518 00 05 005 KE6518 00 05 006 1 1 STRAIGHT TOOL LEFT STRAIGHT TOOL RIGHT 3 KE6518 00 05 007 1 STRAIGHT TOOL NEUTRAL Figure 26 AX08 Machine Tool Kit ...

Page 53: ...AX08 Flange Facing and Grooving Machine 52 8 6 MOUNTING PLATE ASSEMBLY Figure 27 3 Clamp Mount Plate Assembly NOTE Maximum Torque Figure for base clamp blocks Figure 28 ...

Page 54: ...nge Facing and Grooving Machine 53 Refer to Figure 27 Figure 28 ITEM No PART No QTY DESCRIPTION 1 KE6518 00 07 001 1 TOOLPOST KNOB 2 KE6518 00 04 000 3 or 4 CLAMP ASSEMBLY Figure 28 4 Clamp Mount Plate Assembly ...

Page 55: ...E6518 00 02 006 1 SCALE RING 6 KE6518 00 05 005 KE6518 00 05 006 KE6518 00 05 007 1 STRAIGHT TOOLS SEE KE6518 00 05 000 7 1 SLIDE UNIT 8 1 M3x8 HEXAG SOCKET SET SCREW DOG POINT 9 2 M3X10 HEXAG SOCKET CSK HEAD SCREW 10 2 M4 HEXAGON THIN NUT 11 6 M4x12 HEXAG SOCKET HEAD CAPSCREW 12 3 M6 HEXGON THIN NUT 13 3 M6X16 HEXAG SOCKET SET SCREW FLAT POINT 14 2 M6x20 HEXAG SOCKET BUTTON HEAD SCREW 15 2 M4X16 ...

Page 56: ...AX08 Flange Facing and Grooving Machine 55 Figure 30 Toolpost Assembly ...

Page 57: ... and thus lighter and less rigid than its workshop counterpart the choice of tooling and the rate at which metal can be removed will differ from that used in the workshop Each operator has his own favourite tool shape rake and nose radius etc The following gives a general guide to tools and their applications when used on a portable machine ...

Page 58: ...AX08 Flange Facing and Grooving Machine 57 TYPES OF TOOL BIT FOR GENERAL PURPOSE AND FINE FINISH ...

Page 59: ...AX08 Flange Facing and Grooving Machine 58 TOOLS FOR V GROOVE PLUNGE MACHINING ...

Page 60: ...the direct indications of magnitude required by workshops Of the usual ways of measuring a wave from the deepest individual roughness depth of surface R Max was too dependent on extremes e g dirt or scratches Conventional statistical terms like RMS present instrumental difficulties The compromise is to use Ra previously known as C L A Centre Line Average which can be determined on a purely geometr...

Page 61: ...he mean line is fitted this allows calculation of some surface parameters Assessment Length Assessment length is the total length of surface to be assessed and is the sum of several sampling lengths L Surface Form Most surfaces are made up of three classes of irregularities These are indicated firstly as a composite surface then as constituent parts ...

Page 62: ...ccuracies of machine such as slideway of arm lift Components of surface finish are like a ploughed field Roughness earth and stones waviness ruts left by the plough form curve of the field The two most common terms now in use are Ra C L A Roughness Average Centre Line Average R M S Root Mean Square The two standards in use today to define these are Metric µm micro meter Imperial 63 Root Mean Squar...

Page 63: ...AX08 Flange Facing and Grooving Machine 62 APPENDIX C V GROOVE MEASUREMENT ...

Page 64: ...AX08 Flange Facing and Grooving Machine 63 ...

Page 65: ...AX08 Flange Facing and Grooving Machine 64 APPENDIX D AIR MOTOR MANUFACTURERS INFORMATION ...

Page 66: ...AX08 Flange Facing and Grooving Machine 65 APPENDIX E DECLARATION OF CONFORMITY ...

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