TEAM WELDER TIG 180 DC Operating Instructions Manual Download Page 1

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Operating instructions

Welding machine

TIG 180 DC

299-020100-TWD01

18.03.2016

Summary of Contents for TIG 180 DC

Page 1: ...Operating instructions EN Welding machine TIG 180 DC 299 020100 TWD01 18 03 2016...

Page 2: ...explicitly excluded This liability disclaimer is regarded as having been accepted by the user when the system is commissioned The manufacturer can neither monitor the compliance with these instructio...

Page 3: ...5 4 Transport and installation 19 5 4 1 Adjusting the length of the carrying strap 19 5 5 Mains connection 20 5 5 1 Mains configuration 20 5 6 TIG welding 21 5 6 1 Welding torch and workpiece line con...

Page 4: ...ction 44 6 2 1 2 Functional test 44 6 2 2 Monthly maintenance tasks 44 6 2 2 1 Visual inspection 44 6 2 2 2 Functional test 44 6 2 3 Annual test inspection and testing during operation 45 6 3 Disposin...

Page 5: ...e hazard is also highlighted using a symbol in the page margin CAUTION Working or operating procedures which must be closely observed to prevent possible minor personal injury The safety information i...

Page 6: ...sers must observe Correct Wrong Press Do not press Press and keep pressed Turn Switch Switch off machine Switch on machine ENTER enter the menu NAVIGATION Navigating in the menu EXIT Exit the menu 4 s...

Page 7: ...on contact Even low voltages can cause you to get a shock and lead to accidents Do not touch any live parts in or on the machine Connection cables and leads must be free of faults Switching off alone...

Page 8: ...ts due to non compliance with the safety instructions Non compliance with the safety instructions can be fatal Carefully read the safety instructions in this manual Observe the accident prevention reg...

Page 9: ...currents Stray welding currents can destroy protective earth conductors damage equipment and electronic devices and cause overheating of components leading to fire Make sure all welding leads are sec...

Page 10: ...user is responsible for any interference caused by welding In order to evaluate any possible problems with electromagnetic compatibility in the surrounding area the user must consider the following s...

Page 11: ...itable for transport by hand only The machine may not be lifted by crane or suspended CAUTION Risk of tipping There is a risk of the machine tipping over and injuring persons or being damaged itself d...

Page 12: ...ties of dust acid corrosive gases or substances may damage the equipment Avoid high volumes of smoke vapour oil vapour and grinding dust Avoid ambient air containing salt sea air Non permissible ambie...

Page 13: ...for Arc Welding Equipment Inspection and Testing during Operation and or prohibited modifications which have not been explicitly authorised by TEAMWELDER this declaration shall be voided An original...

Page 14: ...on socket welding current TIG Connection for workpiece lead MMA Electrode holder or workpiece lead connection 4 Cooling air outlet 5 Machine feet 6 Connection socket 5 pole Standard TIG torch control...

Page 15: ...15 4 2 Rear view Figure 4 2 Item Symbol Description 0 1 Main switch machine on off 2 Cooling air inlet 3 Mains connection cable See 5 5 chapter 4 G connecting nipple Shielding gas connection on the p...

Page 16: ...achine into power saving mode To reactivate activate one of the operating elements See 5 8 2 chapter 3 Select welding parameters button This button is used to select the welding parameters depending o...

Page 17: ...for approx 2 seconds each time it is switched on This will be indicated by on the display Subsequently the value set for the dynamic power adjustment will be displayed for approx 3 s See 7 5 chapter...

Page 18: ...e direction if necessary Risk from electrical current If welding is carried out alternately using different methods and if a welding torch and an electrode holder remain connected to the machine the o...

Page 19: ...mproper transport of machines that may not be lifted Do not lift or suspend the machine The machine can fall down and cause injuries The handles and brackets are suitable for transport by hand only Th...

Page 20: ...operating the generator always ensure it is earthed as stated in the operating instructions The resulting network has to be suitable for operating devices according to protection class 1 5 5 1 Mains c...

Page 21: ...ection 5 Connection socket 5 pole Standard TIG torch control lead 6 Workpiece 7 Connection socket for welding current Workpiece lead connection Insert the welding current plug on the welding torch int...

Page 22: ...as cylinders in the holders provided for them and secure with fixing devices Avoid heating the shielding gas cylinder CAUTION Faults in the shielding gas supply An unhindered shielding gas supply from...

Page 23: ...ription 0 1 Pressure regulator 2 Shielding gas cylinder 3 Output side of the pressure regulator 4 Cylinder valve Tighten the pressure regulator screw connection on the gas bottle valve to be gas tight...

Page 24: ...lly insulated from persons animals or equipment during the setting procedure Incorrect shielding gas setting If the shielding gas setting is too low or too high this can introduce air to the weld pool...

Page 25: ...n Welding current setting range Secondary current AMP selection Secondary current setting Setting range 1 to 200 percentage depending on the main current Down slope time selection Down slope time sett...

Page 26: ...with the workpiece a Carefully place the torch gas nozzle and tungsten electrode tip onto the workpiece and press the torch trigger liftarc current flowing regardless of the main current set b Inclin...

Page 27: ...currents times and parameters By pressing the select welding parameter push button for approx 2 s you can access the advanced settings and optimise further parameters for your welding task See 5 6 11...

Page 28: ...AMP If torch trigger 2 is pressed in addition to torch trigger 1 during the main current phase the welding current drops at the slope time set tS1 to the secondary current AMP After torch trigger 2 i...

Page 29: ...Press torch trigger 1 The main current drops with the set down slope time to the end crater current Iend minimum current Step 4 Release torch trigger 1 the arc extinguishes The set gas post flow time...

Page 30: ...functions and operating elements can be customised in different modes Explanation of operating element symbols Symbol Description Press torch trigger Tap torch trigger Tap torch trigger and then pres...

Page 31: ...urrent The function options in the individual modes can be found in the tables for the corresponding torch types ENTER NAVIGATION EXIT l 0 Figure 5 11 Display Setting selection Calibration The machine...

Page 32: ...ion Functions mode Operating elements Welding current On Off 1 factory set Secondary current Latched mode Standard torch with two torch triggers Diagram Operating elements Explanation of symbols BRT1...

Page 33: ...f symbols BRT 1 torch trigger 1 BRT 2 torch trigger 2 Functions mode Operating elements Welding current On Off 1 factory set Secondary current Secondary current tapping mode latched mode Welding curre...

Page 34: ...average value is decisive the pulse current Ipuls is defined by the parameter as a percentage of the current average value AMP The pulse pause current IPP requires no setting This value is calculated...

Page 35: ...1 18 03 2016 35 g Figure 5 13 Display Setting selection Pulse welding average value pulses Function switched on Function switched off ex works Pulse frequency Setting range 0 2 Hz to 2 0 kHz ex works...

Page 36: ...Display Setting selection Switch ignition mode HF ignition Liftarc Gas pre flow time Setting range 0 0 s to 5 0 s 0 1 s increments Ignition current Setting 1 to 200 of main current AMP depending on m...

Page 37: ...er and workpiece lead Figure 5 15 Item Symbol Description 0 1 Electrode holder 2 Connection socket welding current Workpiece lead or electrode holder connection 3 Workpiece 4 Connection socket for wel...

Page 38: ...k electrode the arc ignites with hotstart current iht for the preset hotstart time tht and then reduces to the main current AMP The parameter values for hotstart current and time can be optimised for...

Page 39: ...nts are switched periodically a current average value AMP a pulse current Ipuls a balance and a frequency having been defined first The predefined ampere current average value is decisive the pulse cu...

Page 40: ...TWD01 18 03 2016 g Figure 5 18 Display Setting selection Pulse welding average value pulses Function switched on Function switched off ex works Pulse frequency Setting range 0 2 Hz to 500 Hz 1 2 Hz ex...

Page 41: ...etting options ENTER EXIT NAVIGATION 2s 2s Figure 5 19 Display Setting selection Hotstart current Hotstart current setting 50 to 200 Hotstart time Hotstart time setting 0 1 s to 20 0 s Arcforce correc...

Page 42: ...activated the machine displays show the horizontal digit in the centre of the display only Pressing any operating element e g tapping the torch trigger deactivates power saving mode and the machine i...

Page 43: ...change factory setting 10 Reduce value slow current change Machine configuration Settings for machine functions and parameter display Dynamic power adjustment 20 A Setting for 20 A mains fuse protecti...

Page 44: ...arts please quote the machine type serial number and item number of the machine as well as the type designation and item number of the spare part 6 1 General When used in the specified environmental c...

Page 45: ...January 27th 2003 used electric and electronic equipment may no longer be placed in unsorted municipal waste It must be collected separately The symbol depicting a waste container on wheels indicates...

Page 46: ...setting Bad arc ignition Material inclusions in the tungsten electrode due to contact with filler material or workpiece Regrind or replace the tungsten electrode Bad current transfer on ignition Chec...

Page 47: ...or in current recording Switch off the machine place the electrode holder in an insulated position and switch the machine back on If the error persists notify service department E15 Error in on of the...

Page 48: ...pplied release button s 7 4 Display machine control software version The query of the software versions only serves to inform the authorised service staff It is available in the machine configuration...

Page 49: ...A 100 120 A 100 A Load cycle 10 min 60 DC 6 min welding 4 min pause Open circuit voltage 90 V Mains voltage tolerances 1 x 230 V 40 to 15 Frequency 50 60 Hz Mains fuse safety fuse slow blow 1 x 16 A M...

Page 50: ...Accessories Internet 50 299 020100 TWD01 18 03 2016 9 Accessories 9 1 Internet For the accessories available for your product go to www teamwelder com Figure 9 1...

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