Team Biland SA250 Installation Guidance Download Page 12

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Mounting water hoses

Remove plastic caps from

waterpump and return fitting

Mounting of water return hose

Mount the 90° ellbow to the water return fitting at the engine

and fix it with the spring clamp
Thereafter cut the hose to the length you need to fix a fitting

for a watertemperature sensor or the coupling tube

backpacked in the kit

V01-2004

Summary of Contents for SA250

Page 2: ...sembly type 1 1 X 90 water ellbow 1 X coupling tube 6 X spring clamps for water hose 1 X feed oil hose 4 X spring clamp for oil hose 1 X wiring loom including starter panel plate 1 X battery bracket kit 1 X battery 1 X radiator bracket bottom side 1 X radiator bracket top side1 X oil filter 1 X exhaust manifold 1 X silencer 2 X exhaust spring V01 2004 ...

Page 3: ...ring loom as shown at the pictures Fix relay bracket at the chassis or at the front engine bracket Also you can fix the starter panel at the front side of the seat Cable for oil pressure Fix oil pressure lamp at the steering wheel V01 2004 ...

Page 4: ...Wiring loom Check for a good solution for chain tensioner as example V01 2004 ...

Page 5: ...nd fix the cables as shown at the pictures To kill cable from the ignition coils To starter engine To ground at the starter engine To oilpressure switch Cable brown to oilpressure switch at the front side of the engine V01 2004 ...

Page 6: ...Wiring loom Ground black to starter engine Power red to starter engine Connectors kill cable Throttle cable V01 2004 ...

Page 7: ...at chassis side as shown in the picture Check the nesseary hight of the bracket The top side of the radiator must be 20 to 30 mm higher as the engine Use a saw to cut the bracket to the correct length and drill a hole 6 2 mm into the bracket as shown V01 2004 ...

Page 8: ...ble the water 90 ellbows to radiator side and oil hoses and fix it with the spring clamps Use a saw to cut the 2nd bracket To the correct length for your Chassis drill a hole for the screw you want to use 6 or 8 and fit it to the chassis V01 2004 ...

Page 10: ...ie rap at the place where the ground cable is fitted at the starter engine Fix the fuel tube as shown and pay attention that there are no kinks and the fuel tube will be placed in a soft bow Do not squisch the tube Mounting of oil return hose Fit the return oil hose as shown at the pictures V01 2004 ...

Page 11: ... nesseary for your chassis preassemble the spring clamp and fit it to the oil fitting at the front side of the engine Thereafter fix the oil hose with the spring clamp Pay attention that there are no kinks and the oil hose will be placed in a soft bow Refer picture Risk of engine damage V01 2004 ...

Page 12: ...ng Mounting of water return hose Mount the 90 ellbow to the water return fitting at the engine and fix it with the spring clamp Thereafter cut the hose to the length you need to fix a fitting for a watertemperature sensor or the coupling tube backpacked in the kit V01 2004 ...

Page 13: ...amp Cut the water return hose or tube type 1 to the nessesary length Fix the water return hose coming from the top side of the radiator with a spring clamp to the coupling tube or your temperature sensor fitting Pay attention that there are no kinks and the water hose will be placed in a soft bow Risk of engine damage V01 2004 ...

Page 14: ...ed hose comming from the bottom side of the radiator to the water pump with a spring clamp Mounting forced breather system Fix the forced breathter pipe going allways upwards to the radiator cut it with a sharp knife to the nessesary length and stick it into the fitting at the radiator V01 2004 ...

Page 15: ... rings hown in the picture Pay attention that the screw will not be tight too much 8 NM Risk of damage Pay attention that there are no kinks and the breather tube will be placed in a soft bow Fixing water and oil tubes Fix oil and water tubes nearly as example V01 2004 ...

Page 16: ... and sprocket are in one line laser pointer Mounting exhaust manifold Remove plastic caps from the cylinder head and fix exhaust manifold by using the preasembled gasket and fix with the 4 washers and 4 nuts V01 2004 ...

Page 17: ...Fix exhaust collector and silencer with the backpacked springs V01 2004 ...