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CABLES 
To adjust the standard cable operating the spools, undo 
the two socket head cap screws securing the clamp 
plate to the valve.  Undo the lock nut on the end of the 
cable and rotate the adapter tube until the spool 
operates correctly. 

 
To adjust the flow control cable, remove the actuator 
handle from the mounting bracket by partly removing the 
3 long studs.  Release the cable lock nut at the valve 
adapter end and rotate the actuator and cable outer 1 
complete turn.  Operate the bed chain to check the 
required adjustment has been achieved before 
reassembling the actuator into the mounting bracket. 
 
HYDRAULIC VALVE 

 

Before attempting to dismantle any of the hydraulic 
system, the tailgate and deflectors must be fully 
lowered to prevent injury from the unexpected 

lowering of these components. 

 
To split the valve slices, withdraw the three long studs 
through the valve.  The positions of the seals are shown 
in the parts book diagram.  When reassembling the 
valve, the studs should be tightened to a torque of 13.5 
Nm (10 lb.ft).  If over tightened then the spools may jam. 

 
If contaminated oil enters the bypass valve in the flow 
control slice, it may jam open causing the hydraulic 
circuit to fail.  The bypass valve is found on the lower 
sloping face of the flow control valve below the pressure 
relief valve.  To clear the blockage, undo the cap, 
carefully making sure the return spring is not lost.  Using 
a pair of long nosed pliers withdraw the spool from the 
valve body.  Clear any contamination and refit the spool, 
which should move freely.  Refit the return spring and 
cap. 

 
Contamination may also jam open the pressure relief 
valve in the flow control slice.  To clear, remove the relief 
valve from the body and clear any contamination. 
 
SLIP CLUTCH 
If the clutch slips repeatedly for no apparent reason 
there are a number of things to be checked: 

 
Firstly check that the clutch linings do not show signs of 
damage or excessive wear. If so, they should be 
replaced. When new they are 3mm. (1/8") thick. 

 
Also make sure that the compressed spring length is set 
to give the correct torque setting – see PTO shaft parts 
list. 

 
If the clutch continues to slip it should be adjusted as 
follows.  

 
1.   Remove the guard fitted to the rotor gearbox. 
2.   Fit the PTO shaft with the slip clutch at the machine 

end. 

3.   Insert a piece of wood through the discharge chute 

and position it such that it prevents the rotor from 
turning. 

4    Insert a steel bar through the rear PTO yoke and use 

a spring balance to obtain the correct torque setting.  
The clutch should just slip at a torque of 1200 Nm. 
(900 lb.ft.) - equal to a force of 1000N. at 1.2 metre 
(225 lb. at 4 feet) from the centre of the yoke.  Adjust 

the clutch as necessary using the eight spring loaded 
clamp bolts.   

 
WHEEL REPLACEMENT 
If it is necessary to remove a wheel, place a jack 
underneath the axle beam, loosen the wheel nuts and 
raise the machine until the wheel can be removed.   
Place an axle stand underneath the machine before 
removing the wheel.  Refit the wheel and tighten the 
wheel nuts. 
 
WHEEL NUTS 
Before using a new machine and daily during use, check 
the wheel nuts are tight.  The recommended torque is 
shown in table 3. 

Table 3. Wheel nut torque settings. 

 
Once the nuts are allowed to work loose, it may be 
found impossible to keep them tight and new nuts and 
studs will be required to overcome the problem.  In 
extreme cases, damage to the wheel rims and hubs 
may result. 
 
TYRE PRESSURES 

 
Check tyre pressures regularly inflating to the pressures 
shown in the following table.  Over inflation can be 
dangerous. 

Table 4.  Tyre Pressures. 
 
LUBRICATION 

 
Good quality semi-solid grease should be applied to the 
following grease points: 

 
Every 4 weeks: 
      Oil PTO shaft spring plungers 

 
 Every 2 weeks: 
      Swivel chute ring gear  (4 nipples) 
      PTO shaft joints - (2 nipples)   
      PTO guard bearings (where fitted) 
      PTO shaft sliding members 

 
Twice weekly: 
      Bed chain bearings (4 nipples) 
      Crossbeater bearings (4 nipples) 
      Shearbolt sprocket bearing (1 nipple) 
      Bale restraint pivot bearings (2 nipples) 

Wheel stud size 

Torque  Nm (lb.ft) 

8080 ( 5 stud ) 

200 ( 150 ) 

8080 ( 6 Stud ) 

400 ( 320 ) 

9090 ( 6 Stud ) 

400 ( 320 ) 

Tyre Size 

8080 Pressure 

bar (psi) 

9090 Pressure 

bar (psi) 

10.0/80-12 

2.4 ( 35 ) 

- - - - - 

10.0/75-15.3 

2.0 ( 29 ) 

- - - - - 

11.5/80-15.3 

1.2 ( 17 ) 

5.0 ( 73 ) 

12.5/80-15.3 

1.2 ( 17 ) 

5.2 ( 75 ) 

Summary of Contents for Tomahawk 8080S

Page 1: ...Issue 07 06 8080 From Serial Number 3801 9090 From Serial Number 1701 8080 9090 Range Instruction Book Parts List...

Page 2: ...gulations and therefore poses no significant hazard to health when properly used Nevertheless in the interests of all concerned it is essential that equipment of our manufacture is used in accordance...

Page 3: ...S Tailgate ram 13 Chute ram 13 Segment ram 13 Drawbars 14 Decals 14 Chassis 15 Front housing rotor 16 Wheel equipment 17 Right hand outlet chute housing 18 Horizontal flange giraffe chute housing 19 S...

Page 4: ...30 m 5 39 m 6 30 m Max Round bale diameter 1 83 m 1 83 m 1 83 m 1 83 m 1 83 m 1 83 m 1 83 m 1 83 m Maximum Rectangular Bale Size 1 3m x 1 2m x 2 5m 1 3m x 1 2m x 2 5m 1 3m x 1 2m x 2 5m 1 3m x 1 2m x...

Page 5: ...tool Do not allow any one to ride on machine Beware Tighten wheel nuts to setting in operators handbook Beware crushing hazard keep clear Maximum hydraulic circuit pressure High rotor speed Standard...

Page 6: ...se serious injury Large bales should be handled with appropriate machinery either directly into the Tomahawk or into a position where they can be self loaded Do not manually load bales from the stack...

Page 7: ...the material being shredded and the chute through which it is being discharged The gearbox has a neutral position so make sure the required gear has been properly selected If operated in neutral mate...

Page 8: ...ground with one end against a solid object For easy removal of the strings place the bale on its side so that the strings are not in contact with the ground Reverse the machine with the tailgate lower...

Page 9: ...tted with a slip clutch on the rotor shaft If this slips repeatedly it should not be tightened until the machine has been examined to check that there is no fault or blockage Refer to Maintenance for...

Page 10: ...nscrew the bolt in the centre of the rotor Support the bottom of the gearbox and secure it with a rope so that when it is released it does not fall Remove the 11 bolts retaining the rotor gearbox Susp...

Page 11: ...at the compressed spring length is set to give the correct torque setting see PTO shaft parts list If the clutch continues to slip it should be adjusted as follows 1 Remove the guard fitted to the rot...

Page 12: ...rol box Make sure seal is in correct position when reassembling A 7 5 amp blade type fuse is fitted in the supply lead of the control box If the connector provided on the supply lead is not to be used...

Page 13: ...ning Check connections and tractor hydraulics If motor is seized reverse flow to release Consult your dealer if this fails Bed drive chain has come off the sprockets on 8080 models Check sprocket cond...

Page 14: ...selected on gearbox Hydraulic valve fails to operate Hydraulic connections to tractor faulty or not connected Rectify making sure pressure is applied to the valve via the supply hose and that the retu...

Page 15: ...er seal 16mm HYD4524 1 6 Piston rod CYL1083 1 7 Wiper seal housing CYL1077 1 8 O ring B S 216 HYD4039 1 9 Rod seal housing CYL1076 1 10 O ring B S 017 HYD4033 1 11 Piston seal 40mm dia HYD4431 1 12 Gr...

Page 16: ...ut M20 FAS2336 4 14 DRAWBARS DECALS Description Part No Qty Description Part No Qty Teagle DL1021 4 Please read the instruction book DL1006 1 Bed chain speed indicator DL1081 1 RH Chute cable controls...

Page 17: ...e pivot pin SC3296 2 2 Tailgate pivot pin SC3295 2 2 Spring tension pin 8 x 40 FAS4131 8 8 6 Wheel 10 75 x 15 6 Stud WE1105 2 Wheel rim 6 Stud WE1124 2 Inner tube WE1103 2 Tyre WE1102 2 Wheel 11 5 80...

Page 18: ...3356 1 Key 10 x 8 x40 FAS8120 1 Setscrew M10 x 30 FAS2655P 1 Washer 45 x 10 x 5 FAS2412P 1 5 Bearing 1 3 8 BRG1305 1 Grease nipple M6 straight BRG5030 1 Setscrew M12 x 35 FAS2679P 4 Locknut M12 FAS233...

Page 19: ...Axle RIMA Axle FAD Axle 6 stud 6 stud 6 stud 6 stud Ref Description 8080 8080 9090 9090 Axle assembly complete SC3726 SC3726 SC3847 SC3847 1 1 Hub cap WE1501 WE0945 WE1504 WE0927 1 2 Split pin FAS5107...

Page 20: ...1 Bolt M12 x 55 FAS9683P 2 Washer M12 FAS2345P 2 Locknut M12 FAS2334 2 5 Outlet chute lower SC3620 1 Bolt M12 x 50 FAS9682P 2 Washer M12 FAS2345P 2 Locknut M12 FAS2334 2 6 Housing top SC3963 1 Setscre...

Page 21: ...6P 10 Locknut M10 FAS2333 10 Grease Nipple 1 4 BSF BRG5004 4 8 One way restrictor HYD1755 2 Bonded seal 3 8 BSP HYD4202 4 3 8 x 3 8 M M union HYD1012 2 9 Gear SC3412 1 Bolt M8 x 45 8 8 FAS9633P 1 Plai...

Page 22: ...2334 2 2 Top link SC4047 2 Bolt M12 x 50 FAS9682P 2 Bolt M12 x 55 FAS2683P 2 Washer M12 FAS2345P 4 Locknut M12 FAS2334 4 3 Mid deflector SC4043 1 4 Lower link LH SC4045 1 Bolt M12 x 50 FAS9682P 2 Wash...

Page 23: ...ew M12 x 30 FAS2678P 1 Washer M12 FAS2345P 6 Locknut M12 FAS2334 3 11 Upper inspection panel SC3909 1 Washer M8 FAS2343P 5 Locknut M8 FAS2332 5 12 Strap non re usable FAS9051 1 13 Hose clamp 1 4 HYD19...

Page 24: ...vot bolt segment SC3476 1 5 Segment ram CYL1205 1 Grease nipple BSF BRG5004 2 6 Cover plate L H SC4027 1 Plain washer M8 FAS2343P 4 Locknut M8 FAS2332 4 7 Ram cover plate SC4029 1 Setscrew M8 x 20 FAS...

Page 25: ...et SC3386 SC3811 1 Setscrew M12 x 35 FAS2679P 2 2 Washer 50 x 13 x 5mm FAS2383P 2 2 Spring washer M12 FAS2374P 2 2 7 Sprocket scraper front L H SC3387 SC3387 1 Cup square bolt M12 x 30 FAS9283P 2 2 Pl...

Page 26: ...ocket scraper rear R H SC3390 SC3390 1 Cup square bolt M12 x 35 FAS9284P 1 1 Plain washer M12 FAS2345P 1 1 Locknut M12 FAS2334 1 1 17 Chain wheel SC3382 SC3382 2 Bush BRG2401 2 2 18 Rear shaft SC3385...

Page 27: ...M12 FAS2345P 8 Locknut M12 FAS2334 4 7 Gasket SC3067 1 8 Hydraulic motor 400cc HYD5203 1 Motor bolt SC3267 2 Washer M12 FAS2345P 2 Locknut M12 FAS2334 2 Hydraulic motor 200cc HYD5206 1 Setscrew M12 x...

Page 28: ...al cover SC3738 1 Setscrew M12 x 25 FAS2677P 2 Washer M12 FAS2345P 4 Locknut M12 FAS2334 2 5 Top cover SC3690 1 6 Bale restraint beam SC3722 1 Setscrew M12 x 30 FAS2678P 6 Washer M12 FAS2345P 12 Lockn...

Page 29: ...asher FAS2353P 2 19 Mid body panel LH SC3748 1 Setscrew M12 x 25 FAS2677P 9 Washer M12 FAS2345P 9 Locknut M12 FAS2334 9 20 Flange bearing 50mm BRG1312 1 Setscrew M16 x 35 FAS2702P 4 Spring Washer M16...

Page 30: ...M8 FAS2343P 8 Locknut M8 FAS2332 8 7 Top cover retainer SC3693 2 Setscrew M8 x 20 FAS2627P 4 Locknut M8 FAS2332 4 8 Bale restraint mount RH SC3857 1 Setscrew M12 x 25 FAS2677P 2 Washer M12 FAS2345P 4...

Page 31: ...3 8 x 45 FAS8130 1 23 Chain 69 links SC3336 1 Joiner ROP2116 1 Half link joiner ROP2117 1 24 Tensioner anchor nut SC3188 2 25 Side tensioner bracket SC3148 1 Setscrew M10 x 25 FAS2654P 4 Washer M10 FA...

Page 32: ...20 FAS2652P 2 2 Locknut M10 FAS2333 2 2 Washer M10 FAS2344P 2 2 Chain retainer SC3206 1 1 4 Guide plate LH SC3172 SC3172 1 Bolt M10 x 70 FAS9663P 4 4 Locknut M10 FAS2333 4 4 5 Guide plate RH SC3173 S...

Page 33: ...ernal body plate LH SC3752 SC3816 1 Setscrew M8 x 20 FAS2627P 5 6 Washer M8 FAS2343P 5 6 Locknut M8 FAS2332 5 6 14 Upper chain guard SC3860 1 Setscrew M8 x 20 FAS2627P 4 Washer M8 FAS2343P 4 Locknut M...

Page 34: ...32 HYDRAULIC HOSES...

Page 35: ...90 1 K Control valve less cables HYD5077 1 x BSP M M union HYD1013 2 Control valve c w cables HYD5060 x BSP M M union HYD1114 2 Control valve solenoid HYD5094 x 3 8 BSP M M union HYD1115 4 Bonded seal...

Page 36: ...Flow control HYD5066 1 1 1 2 Cable 3 5 meters long HYD5076 HYD5185 4 5 5 3 Actuator RDB HYD5184 4 5 5 Bent Handle HYD5182 4 5 5 Plain nut M10 FAS2303 4 5 5 Standard knob HYD5176 HYD5166 3 4 4 Round kn...

Page 37: ...cknut M6 FAS2331 FAS2331 2 13 Hand valve mounting SC3461 SC3461 1 Setscrew M10 x 20 FAS2652P FAS2652P 4 Lock nut M10 FAS2333 FAS2333 4 14 Cable actuator mount T8080 SC3064 SC3717 1 Cable actuator moun...

Page 38: ...pin FAS4145 1 9 Inner yoke PTO1918 1 10 M10 x 100mm Bolt FAS2065 8 M10 Locknut FAS2333 8 11 Flanged yoke PTO2070 1 12 Bush PTO2071 1 13 Clutch plate 152 5 x 102 PTO2058 4 14 Overrun clutch body PTO20...

Page 39: ...ke PTO2740 1 15 Wide angle c v joint outer tube PTO2736 1 16 Inner tube PTO2732 1 17 Inner cap PTO2733 1 18 10 x 70mm Spring tension pin FAS4145 1 19 Inner yoke PTO2734 1 20 Cross journal assembly PTO...

Page 40: ...ble junction to light TS9004 1 5 Junction box TS9041 1 Nut M5 FAS2310 2 6 Junction box mount SC3245 1 7 Rear light cable RH TS9016 1 8 Reflective triangle TS9030 2 Bolt M5 x 16 FAS2419P 4 Nut M5 FAS23...

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