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24 

TOMAHAWK FAULT FINDING CHART – PART 1

 

Symptom 

Fault 

Possible Solutions 

High power 

Consumption. 

Bale fed too quickly into crossbeater. 

Blades too aggressive. 

Worn blades or dual chop tips 

Reduce bed chain speed. 

Reduce aggression of blades. 

Sharpen or fit new blades/tips. 

Rotor won't 

start. 

Bale jammed hard against crossbeater. 

Reverse bed chain. 

Material in rotor housing jamming rotor. 

Reverse rotor to clear blockage. 

Slip clutch setting too low. 

Check setting and adjust. 

Bed chain no 

longer  

operates or 

only very  

slowly.  Failure 

may be  

sudden or  

intermittent. 

Tractor hydraulic oil pressure low. 

Check pressure delivered by tractor. 

Relief valve setting too low. 

Adjust relief valve or replace if spring worn. 

Bed chain overloaded with clamp silage. 

If relief valve pressure correct then reduce load size.  

Fitting a larger bed motor will allow full load. 

Material jammed between bed chain and 

bodywork. 

Clear material and check bed chain tension.   

Bed chain rear shaft towards end of 

adjustment allowing stones to jam chain. 

Shorten bed chains if sufficient space in front of 

tensioner.  

Bed chain has come off the sprockets. 

Check sprocket grooves are clean and sprocket 

condition, replace the bed chain and tension it. 

Bed chain broken. 

Check sprocket groove is clean and that the  

chamber below the floor is free from obstructions.  

Repair chain and refit. 

Scraper has jammed sprocket. 

Replace scraper. 

Motor not turning. 

Check  connections  and  tractor  hydraulics.  If  motor  is 

seized  reverse  flow  to  release.    Consult  your  dealer  if 

this fails. 

Sprockets seized. 

Replace bearings. 

Dirt or contamination in the proportional 

flow slice or relief valve controlling the bed 

chain speed. 

Remove the proportional cartridge and relief valve from 

the flow control slice inspect for contamination clean 

and replace.  If problem persists or re occurs regularly 

replace tractor hydraulic oil with new clean oil. 

Fit inline filter kit. 

Slow  

Discharge. 

Bed chain speed too slow. 

Increase forward speed of the bed chain. 

Bed chain speed too slow. 

Insufficient oil flow from tractor.  Check oil level on 

tractor and/or adjust flow rate. Consult dealer if 

hydraulic flow cannot be controlled using tractor valve.  

See handbook for recommended speeds. 

Material jammed hard against bale 

restraint above crossbeater. 

Reverse bed chain direction for at least 5 seconds until 

feed is restored. 

Blades / dual chop tips blunt or worn. 

Sharpen, reverse or replace blades. 

Rotor speed low. 

Check that slip clutch is not slipping - indicated by hot 

clutch assembly. 

 

Check tractor tachometer. 

Bale stops 

discharging. 

Crossbeater not rotating. 

Replace shear bolt in drive sprocket.  

Gearbox in neutral. 

Remove material from rotor housing before  

restarting and select correct gear. 

Bed chain not rotating. 

See solutions in bed chain section above. 

Summary of Contents for Tomahawk 7100

Page 1: ......

Page 2: ...nd Safety requirements of EEC Directive 2006 42 EC 2004 108 EC To effect correct application of the essential Health and Safety requirements stated in the EEC Directives the following harmonised stand...

Page 3: ...ty Regulations and therefore poses no significant hazard to health when properly used Nevertheless in the interests of all concerned it is essential that equipment of our manufacture is used in accord...

Page 4: ...1010 9 2 Explanation of pictograms 10 3 Safety 12 4 Left and right hand 12 5 Use of the Tomahawk 12 6 Use on the public highway 12 7 Preparation of the machine 13 8 Preparation of the tractor 13 9 Fit...

Page 5: ...r bearings behind crossbeater drive sprocket on LHS 9 Grease nipple bed chain front roller bearing 10 Layshaft bearing Ref Description 11 PTO guards monthly 12 Grease nipple layshaft U J monthly For m...

Page 6: ...sprocket on LHS 9 Grease nipple bed chain front roller bearing 10 Layshaft bearing Ref Description 11 PTO guards monthly 12 Grease nipple layshaft U J monthly 13 Wheel bearings annually 14 Ring hitch...

Page 7: ...rings annually 13 Ring hitch as required For more detailed information see maintenance section 4 Lubrication Schedule Tomahawk 9500 Twice Weekly Weekly Fortnightly Other Notes 1 Frequencies based on t...

Page 8: ...eater drive sprocket on LHS 9 Grease nipple bed chain front roller bearing 10 Layshaft bearing Ref Description 11 PTO guards monthly 12 Grease nipple layshaft U J monthly 13 Wheel bearings annually 14...

Page 9: ...0kg 1680kg 1820 kg Maximum hydraulic oil pressure 220 bar 3190 psi Maximum hydraulic oil flow 60 litres minute 13 2 gal min Minimum hydraulic oil flow 35 litres minute 7 7 gal min Time averaged sound...

Page 10: ...2 81 m 2 64 m 2 81 m 2 64 m Overall length tailgate up 4 19 m 4 19 m 4 19 m 4 19 m 4 19 m Overall length tailgate down 5 39 m 5 39 m 5 39 m 5 39 m 5 39 m Maximum round bale diameter 1 83 m 1 83 m 1 8...

Page 11: ...m 5 40 m 5 40 m Max Round bale diameter 2 00 m 2 00 m 2 00 m Maximum rectangular bale size 1 3m x 1 2m x 2 5m 1 3m x 1 2m x 2 5m 1 3m x 1 2m x 2 5m Tyre size standard tyres 10 0 75 15 3 10 0 75 15 3 1...

Page 12: ...m 2 0 m Maximum rectangular bale size 1 5m x 1 2m x 2 5m 1 5m x 1 2m x 2 5m 1 3m x 1 2m x 2 5m 1 3m x 1 2m x 2 5m Tyre size standard tyres 305 55 R22 5 305 55 R22 5 385 55 R22 5 385 55 R22 5 Wheel tra...

Page 13: ...High rotor speed Low rotor speed 2 EXPLANATION OF PICTOGRAMS Bed chain speed Raise giraffe chute deflector Rotate giraffe clockwise Rotate giraffe anti clockwise Lower giraffe chute deflector Bed cha...

Page 14: ...ase bed chain speed Bed chain reverse Lower deflector Rotate chute anti clockwise Tailgate lower 11 Do not allow anyone to ride on the machine Beware crushing hazard keep clear Hydraulic flow rate dir...

Page 15: ...size tyre onto the rims when fitting replacements 3 15 Care must be taken when handling large bales as they have sufficient weight and density to cause serious injury Large bales should be handled wit...

Page 16: ...y 3 pin socket Should a socket not be available then the control desk must be wired directly to the battery Remove the connector plug to reveal the brown and blue wires brown is positive blue is negat...

Page 17: ...inal overlap between the sliding members Figure 1 Correct PTO geometry It is essential to get the relationship between the tractor PTO shaft and the gearbox input shaft correct to give a satisfactory...

Page 18: ...TRUCTIONS LOADING 10 1 General The strings or net should be removed from the bale as it is being loaded into the machine The Tomahawk will shred some string but some will tend to wrap around the cross...

Page 19: ...e be extended as shown in Figure 3 A suitable mechanical loader should now be used for loading The machine is now capable of handling two large rectangular bales 1 2m x 1 3m x 2 7m or three 2m round b...

Page 20: ...blade carrier When a long chop length is desired raise the blade carrier thus disengaging the blades When a fine chop length is desired lower the blade carrier fully to engage the blades against the c...

Page 21: ...ition of the bale In general baled silage and damp or caked straw materials will require a higher power input than dry brittle materials Should the rotor or crossbeater s become blocked indicated by e...

Page 22: ...sliding blade carrier Finally tighten the M12 bolt securing the blade bar boss and reposition the cover Once both edges of the blades have become blunt the individual blades will require replacement...

Page 23: ...nty will be invalidated 13 8 Gearbox Check the oil level in the rotor gearbox and bed chain drive gearbox where fitted monthly After 50 hours of use the gearbox oil should be drained and replaced with...

Page 24: ...e as a separate manual is available to cover troubleshooting and repair Alternatively manuals can be viewed on the Teagle Machinery website by joining the owners club and registering your machine seri...

Page 25: ...ing feeding purposes Continuous use for special applications will necessitate more frequent lubrication Table 7 Maintenance schedule 14 OPTIONAL EXTRAS 14 1 Drawbar And Axle Kit 7100 7150 models The d...

Page 26: ...14 3 3 Operation The force required to castor the wheels will be reduced if some of the weight of the machine is taken on the tractor 3 point linkage The castor wheels must not be allowed to have the...

Page 27: ...e floor is free from obstructions Repair chain and refit Scraper has jammed sprocket Replace scraper Motor not turning Check connections and tractor hydraulics If motor is seized reverse flow to relea...

Page 28: ...erial can leave the chute freely Material not flowing smoothly Raise chute deflector to improve flow and rotate chute to achieve desired delivery position Rotor speed low Check that slip clutch is not...

Page 29: ...ings or the tractor spool valve Clamping bolts loose Check bolts through valve tightened to correct torque specified in the maintenance section Separation of slices in valve block as a result of rever...

Page 30: ...Notes...

Page 31: ...Notes...

Page 32: ......

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