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6

 

LOADING ROUND BALES

 

To  load  round  bales  drive  the  machine  forwards 

forcing  the  front  lip  under  the  bale.  Place  the  chains 
around the  rear of the bale. Cut the strings / netwrap on 
the  bale  as  low  as  possible on  the machine side of  the 
bale.    Raise  the  machine  rolling  the  bale  into  the  bale 
chamber  before  removing  the  strings  /  netwrap 
completely.  

 

SPREADING MATERIAL/PERFORMANCE

 

With  power  connected  to  the  Telehawk,  switch  the 
control desk ON (making sure the bed chain dial is set to 
’0’). Start the sequence:

 

1.

 

Engage the spool valve on the loader.

 

2.

 

Wait  for  the  discharge  rotor  to  rotate  at  working 
speed.

 

3.

 

Rotate the chute and adjust the deflector to give the 
desired spread direction and distance.

 

4.

 

Start the bed chain and cross beater by pressing the 
bed  chain  spreading  button.  Spreading  will  now 
start. Once  the straw has cleared,  increase  the bed 
speed to the desired level.

 

 

It  is  important to  ensure that  the fan motor  is turning  at  
full  working  speed  before  engaging  the  bed  chain.  
Failure to do so is likely to result in a blockage.

 

With  a  rectangular  bale  in  the  chamber  make  sure  that 
the  bed  chain  is  lying  horizontal.    This  allows  the  first 
section of bale to rotate freely within the bale chamber. 

 

See figure 1 for  rectangular bales. 

 

Figure 1. Spreading rectangular bales.

 

 

To  maximise  performance  for  square  bales,  keep  the 
machine horizontal. The speed of the bed chain will vary 
on  the  quality  of  the  bale.  For  brittle  wheat  bales  a 
higher  speed  of  6  to  8  can  be  achieved.  For  longer 
damp  material  a  slower  speed  of  3  to  5  is  
recommended.

 

 

With  a  round  bale  in  the  chamber  make  sure  that  the 
bed chain is inclined at 5

°

.  See figure 2 for round bales.

 

 

To  maximise  performance  for  round  bales,  keep  the 
machine  slightly  angled  upwards  and  keep  the  bed 
speed on a setting of approx. 5. This will keep the round 
bale  tumbling.  Stripping  a  thin  layer  of  straw  from  the 
bale with each rotation.

 

 

Once  you  have  spread  all  the  straw  on  the  bed  chain, 
we  recommend  stopping  the  crossbeater  before 
increasing the angle of the Telehawk to allow the straw 
to fall onto the bed chain. Once the straw has fallen onto 
the bed chain, the machine can be levelled out and the 
crossbeater and bed chain re

-

started.

 

 

 

If  spreading  wet  or  poor  quality  bales  it  may  be  an 
advantage to stop  both  the cross beater  and  bed chain 
before inclining the machine.

 

Do not force bales against the cross beater by inclining 
the  body  steeply  while  spreading.    This  may  cause  a 
blockage and could also damage the machine.

 

 

If you are moving from one shed to another. We suggest 
stopping the bed chain by turning the speed to zero and 
then  stopping  the  crossbeater.  Before  starting  again, 
make  sure  the  fan  is  running  at  normal  speed then 

 

re

-

engage  the  crossbeater.  The  bed  chain  speed  can 

then be increased.

 

The length of material will vary with the condition of the 
bale.  Fresh  clean  straw  will  tend  to  result  in  a  longer 
material  where

-

as  old,  slightly  damp,  weathered  or 

matted  bales  will  tend  to  have  a  shorter  length.    The 
power consumption will also vary with the material being 
spread.  In  general  damp  or  matted  straw  will  require  a 
relatively high power input.

 

In the cross beater hydraulic circuit, the Telehawk has a 
sensor  that  monitors  the  oil  pressure.  When  the 
pressure becomes too high, the sensor switches the bed 
chain  and  cross  beater  into  unloading  to  prevent  the 
machine  from  blocking.    This  is  called  the  unload  time. 
The  bed  chain  and  cross  beater  then  automatically 
restart spreading.

 

The  length  of  unload  time  can  be  varied  in  the  cab. 
Generally,  the  taller  the  bale  in  the  chamber  the  longer 
the  unload movement of the bed chain  is required. The 
unload time can be increased by pressing the increasing 
unloading  time  button  and  decreased  using  the 
decreasing button.

 

Guidance table: 

  

 

(LED lights on control box)

 

Round bales 

 

 

 

   

 

2 lights

 

Rectangular (quadrants) bales

 

 

2 or 3 lights

 

Rectangular (hesston) bales 

 

 

3  at  first,  4  lights 

..... 

 

 

 

 

 

   

 

2nd half

 

The pressure at which the bed chain unload movement 
is  triggered  can  be  varied  by  rotating  the  knob  on  the 
outside  of  the  rotor  housing.  We  recommend  a  starting 
setting of 100bar. The higher oil flow rate the higher the 
pressure setting.  With a higher flowing loader the fan is 
rotating  at  a  higher  speed,  hence  the  fan  can  spread 
more  straw.  With  a  lower  oil  flowing  loader  the  fan  is 
rotating slower, hence can  be more easily  blocked.  To 
avoid this the pressure switch needs to be set lower (

-

)

 

 

Figure 2. Spreading round bales.

 

Summary of Contents for Telehawk

Page 1: ...15287 03 19...

Page 2: ...Grease Nipples x 2 At ends of SC Chute Ram Ref Description 3 Grease Nipples x 4 SC Swivel mechanism Ref Description 4 Grease Nipple Cross beater bearing 5 Grease Nipple Bed Chain front roller bearing...

Page 3: ...nts of EEC Directive 2006 42 EC 2004 108 EC To effect correct application of the essential Health and Safety requirements stated in the EEC Directives the following harmonised standards were consulted...

Page 4: ...Nevertheless in the interests of all concerned it is essential that equipment of our manufacture is used in accordance with the instructions that are supplied or are available from our Technical Staf...

Page 5: ...rol box onto the loader 5 Preparation of the Telehawk 5 Fitting the Telehawk onto the loader 5 Operation 5 Commencing Operation 6 Maintenance 7 Disposal 9 FAULT FINDING CHART Part 1 10 Part 2 11 PARTS...

Page 6: ...ale Size 1 2m x 1 2m x 2 5m Weight without brackets 1270kg Max Hydraulic Oil Pressure 210 bar Max Hydraulic Oil Flow 125 litres minute Min Hydraulic Oil Flow 65 litres minute Time Averaged Sound Power...

Page 7: ...ty Teagle front housing DL1320 1 Do not permit riders DL1036 2 Teagle sides DL1389 2 Read instruction book DL1006 1 Telehawk DL1393 2 Blockage removal tool DL1070 1 Swish LH DL1383 1 Fingers being sev...

Page 8: ...ause serious injury Large bales should be handled with appropriate machinery either directly into the Telehawk or into a position where they can be self loaded Do not manually load bales from the stac...

Page 9: ...angular bale to fall onto the bed chain area OPERATION BALE RESTRAINT BEAM The bale restraint beam is factory set in the most desirable position If problems occur with excessive operation of the anti...

Page 10: ...chain the machine can be levelled out and the crossbeater and bed chain re started If spreading wet or poor quality bales it may be an advantage to stop both the cross beater and bed chain before incl...

Page 11: ...ent them from turning and pinching hands and fingers between the bale restraint and the cross beater If blades have been fitted cover areas of the cross beater not being worked on with old carpet or h...

Page 12: ...airs are required Copies of the circuit diagram are available from the manufacturer on request When the machine is not being used it is recommended that the control desk is stored safely away from the...

Page 13: ...igure 7 BED CHAIN MOTOR The bed chain motor supports the front sprocket bed assembly The removal procedure is very similar to the crossbeater above Follow the same procedure but the motor mounting pla...

Page 14: ...r contamination clean and replace Clear material and check bed chain tension 25 to 50 mm slack in centre of bed Bed chain has come off the sprockets Check sprocket condition replace the bed chain and...

Page 15: ...pressure is applied to the valve via the supply hose and that the return line flow is not restricted Firstly remove the Bypass Relief Valve from the Flow Control Slice inspect for contamination clean...

Page 16: ...ew M12 x 50 FAS9682P 1 Torque setting 90 N m 67 ft lb Spring washer M12 FAS2374P 1 4 Rotor SC6132 1 5 Fan motor holding plate SC6133 1 Setscrew M8 x 30 FAS2630P 4 Plain washer M8 FAS2343P 4 6 Pear sha...

Page 17: ...tion box SC5824 1 Pan head screw M4 x 16 FAS2430S 4 Locknut M4 FAS2329S 4 21 3 Way flow control HYD5414 1 Setscrew M8 x 20 FAS2627P 2 large plain washer M8 FAS2343GP 2 22 Pressure switch HYD5415 1 Pan...

Page 18: ...S2631P 1 4 Chute ram CYL1035 1 Pivot bush ram body lower SC1297 1 Bolt M12 x 90 FAS9690P 1 Pivot bush ram body upper SC3297 1 Bolt M12 x 80 FAS9688P 1 Plain washer Form G M12 FAS2345GP 2 Locknut M12 F...

Page 19: ...g infill SC6156 1 Cup square bolt M8 x 20 FAS9241S 2 Plain washer M8 FAS2343P 2 Locknut M8 FAS2332 2 15 Side inspection panel SC4329 1 Plain washer M8 FAS2343P 4 Locknut M8 FAS2332 4 16 Top housing SC...

Page 20: ...rew M12 x 20 FAS2675P 2 Bolt M12 x 45 FAS9681P 2 Plain washer M12 FAS2345P 6 Locknut M12 FAS2334 4 Bale restraint complete Items 2 3 SC6116 1 2 Bale restraint beam SC6117 1 Setscrew M12 x 30 FAS2678P...

Page 21: ...M HYD5240 1 Seal Kit Sauer Danfoss HYD5242 1 Crossbeater Assembly Items 7 8 SC6111 1 see Maintenenace section for removal 7 Crossbeater SC6112 1 8 Hook ripper short SC4219 52 Setscrew M8 x 20 FAS2627P...

Page 22: ...2 Plain nut M20 FAS2306P 4 M10 x 10 grub screw FAS8446 2 Plain washer M20 FAS2347P 4 8 Sprocket scraper rear SC4326 2 Setscrew M12 x 30 FAS2678P 4 Spring Washer 1 2 FAS2374P 4 9 Rear floor section SC...

Page 23: ...39 1 Locknut M12 FAS2334 4 Keyway 10x8x40 round end FAS8135 1 Seal Kit Brevini SAM Round HYD5241 1 Seal Kit Sauer Danfoss Round HYD5243 1 Seal Kit Brevini square motor HYD5245 1 INLINE OIL FILTER Ref...

Page 24: ...g Time lII On 5 Hold the sequence of buttons for 8 seconds until both the Bed Forward and ON LED s illuminate 6 Release buttons and the LED s should flash alternately 7 Using the Decreasing Un loading...

Page 25: ...Pan head FAS2430S 4 M4 Locknut FAS2329S 4 6 Power cable 6m SC5826 1 Including fuse holder and eyelets Neutrik female socket only SC5837 1 7 7 5 A fuse SC3535 1 8 Telehawk boom bracket SC6142 1 9 Curly...

Page 26: ...1 E Crossbeater out to 3 way unit port P HYD2213 1 1 2 x 1 2 BSP M M union HYD1013 1 Bonded Seal 1 2 BSP HYD4204 1 1 2 x 3 4 BSP M M union HYD1119 1 Bonded Seal 3 4 BSP HYD4205 1 F 3 way unit port S1...

Page 27: ...11 1 Bonded Seal 1 4 BSP HYD4201 1 1 4 BSP M M union HYD1011 1 Ref Description Part No Q ty Associated components Part No Q ty 1 Pressure switch HYD5415 1 Pan head screw M5 x 80 FAS9516S 4 Locknut M5...

Page 28: ......

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