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TEACH TECH TTG-631, Assembly & Instruction Manual

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TEACH TECH TTG-631 Assembly & Instruction Manual Download Page 6

4

bu rr

bu rr

bu rr

T i p   :   C u t   O f f   T h e   B u r r s   B e f o r e   A s s e m b l y

H o w   T o   F i t   A i r   T u b e  

Tilt the tu be

Tu be

1

2

M eas u ring &  M arking

C u tting

H o w   T o   C u t   A i r   T u b e

P15

F ollow the s tep s  above:  C u t the air 

tu bes  when they are req u ired.

D o not cu t them  in advance.

 I ncorrect

C orrect 

 I ncorrect

C orrect 

Summary of Contents for TTG-631

Page 1: ...Discovery From the Makers of TTG 631 10 ASSEMBLY INSTRUCTION MANUAL...

Page 2: ...Need P 1 Mechanical Parts List P 1 Plastic Parts P 3 TIP Cut off Burrs P 4 Tube Module Assembly P 5 Cut and Fit Air Tubes P 4 Testing Air Leaks P 13 Vehicle Body Module Assembly P 17 CONTENTS How To P...

Page 3: ...vehicle C om p resse d air vehicles have been in the works f or years with f u nctional locom otives in the 187 0 s and cars in early 20th centu ry This is the technology behind the f antast ic vehic...

Page 4: ...ex Shaft Long Round Shaft P8 P9 P10 P5 P6 P7 2 QTY 1 QTY 1 QTY PET Bottle Oil Bag Bottle Top Red Cap Medium Red Cap Big Spacer Spring O ring Black Red Cap Small 1 QTY P16 Silicon Tube Sticker Do not t...

Page 5: ...ot cut them in advance C 1 2 3 4 5 MADE IN TAIWAN 6 1 2 3 4 5 7 6 8 9 10 20 19 18 17 16 15 14 13 12 11 D MADE IN TAIWAN Not Used 1 2 2 4 3 4 5 A MADE IN TAIWAN 1 6 OIL B7 B 8 10 9 9 3 2 4 5 13 10 12 1...

Page 6: ...e m b l y H o w T o F i t A i r T u b e Tilt the tu be Tu be 1 2 M eas u ring M arking C u tting H o w T o C u t A i r T u b e P15 F ollow the s tep s above C u t the air tu bes when they are req u ir...

Page 7: ...Tube Module A Assembly 5 1 2 Prepare air tube before assembly 1 1 Scale 2 A2 A2 A4 11cm 4 5 16 11 cm Incorrect Correct Incorrect Correct...

Page 8: ...3 9 16 9 cm 6 2 A5 Prepare air tube before assembly 2 9cm 9cm 9cm 9cm 1 1 Scale Incorrect Correct...

Page 9: ...Tube Module B Assembly 1 2 4 1 2 11 5 cm 7 A1 41 2 11 5cm 2 1 5 1 2 14 cm 1 1 Scale 1 1 Scale Prepare air tube before assembly Prepare air tube before assembly 41 2 11 5cm 51 2 14cm...

Page 10: ...3 5 B1 1 2 P13 B3 P14 8 P19 01x2 P20 A1 Screw on P14 onto PET bottle tightly to avoid air leakage 4...

Page 11: ...t s B8 9 6 Tis s u e Pap er P16 B8 B7 N ote O il the p arts when ap p ears D o not oil ou ts ide the noted s haded areas as s hown below Ex am p le D o not s p ill any oil f rom the B7 oil bowl K eep...

Page 12: ...10 D 12 D 20 Pu s h p u ll the oiled p art D 16 s everal tim es u ntil it m oves s m oothly 2 1 8 V i d e o T i p s V iew a video on this p roj ect at http s www elenco com teachtech To better u nders...

Page 13: ...P8 11 12 13 E1 04 P19 11 B2 03 P19 Note L ightly p u ll on both ends of the s p ring to m ake s u re it has good s trength ex tens ion bef ore as s em bly I ncorrect C orrect I ncorrect C orrect...

Page 14: ...ke P9 to se t f latly 2 Place P4 on the table cap B14 to P4 as sh own Pay clos e attention to the f ollowing s tep s correctly to avoid air leakage I f P9 O R ing was se t im p rop erly as sh own in a...

Page 15: ...R ed C ap Big D 4 D 4 1 Seal the hole of the boss si de with a f inger 2 Pu sh in the D 4 P17 M ake su re that both P17 m ove in the direction indicated by the arrows when D 4 is p u sh ed in M ake s...

Page 16: ...g e t e s t i n g T u b e M o d u l e B F old the tu be I nse rt the f olded tu be into the hole 1 Seal the inlet hole with a f inger 2 Pu ll the D 4 back 1 2 E2 I ns tall E2 in the correct p os itio...

Page 17: ...t i o n a l l y H old A3 f irm ly R ep eat a Pu s h Pu ll m ovem ent u s ing D 4 15 20 tim es to collect air into PET bottle C heck that the p res s u re m eter p ointer s wings to the lef t and hold...

Page 18: ...ation 3 Back to p age12 and re ins tall s tep s 1 6 again C h e c k t h e f o l l o w i n g l o c a t i o n s i f a i r l e a k s o c c u r r e d a n d r e i n s t a l l a s b e l o w L ocation 1 L oc...

Page 19: ...C6 D5 D5 P6 17 1 2 Scale 1 1 1 2 2 1 Vehicle Body Module Assembly Insert the hex shaft P6 into the D5 as shown in the right fig scale 1 1 Make sure parts D2 D5 are at opposite positions Correct Incorr...

Page 20: ...P1x2 C3 18 3 1 2 D5 D2 Scale 1 1 Make sure parts D5 D2 are properly connected as shown above Correct Incorrect...

Page 21: ...P1x4 C1 19 4 5 2 Scale 1 1 1...

Page 22: ...u t of f the bu rrs bef ore as s em bly P5 S c a l e 1 1 D 1 S c a l e 1 1 Slightly ham m er P5 into D 1 D 7 D 1 P19 08x4 I nse rt P3 to the bottom to m atch f ig sh own above sca le 1 1 I nse rt P5...

Page 23: ...D13 21 10 D13 9 Gently tap D13 with hammer to the bottom as shown below Incorrect...

Page 24: ...setting P10 easily Tip Use C5 to assist you in setting P10 easily P10 Red Cap Small Video Tips View a video on this project at https www elenco com teachtech Ensure that P10 is inserted in the proper...

Page 25: ...air leakage Note Direction of P10 on step 13 is different from step 11 12 P10 Red Cap Small Tip Use C5 to assist you in setting P10 easily Tip Use C5 to make it smooth if P10 was twisted during assem...

Page 26: ...5 D 9 B13 A2 2 D 9 B13 P10 Take ou t B13 if P10 R ed C ap was twist ed du ring asse m bly U n twist P10 and re inse rt B13 into A2 D o n o t m i x u p D 9 D 14 m a k e s u r e t o u s e D 9 f o r a s...

Page 27: ...25 16 Pu sh p u ll the oiled p art B10 B13 se veral tim es to m ake them work sm oothly B13 B10 C orrect I ncorrect...

Page 28: ...26 17 4 2 3 1 1 Route the air tube to the position as shown above Correct Incorrect...

Page 29: ...Make sure the airtube is facing the correct direction 27 18 19 P1x4 2 4 3 Scale 1 1 1 5 1...

Page 30: ...D17 1 28 20 21 1 1 2 2 Scale 1 1 P1 B4...

Page 31: ...y m ove sm oothly B13 B10 D 14 D o n o t m i x u p D 9 D 14 m a k e s u r e t o u s e D 14 f o r a s s e m b l y N o t e M ake su re to lock A2 into D 14 f irm ly Take of f B13 if P10 R ed C ap was tw...

Page 32: ...30 23 24 Correct Incorrect...

Page 33: ...1 31 25 4 3 2 1...

Page 34: ...D6 C4 32 26 27 2 3 2 4 5 1 1 6 1 P19 P19 02 02...

Page 35: ...Scale 1 1 P1x5 33 28 29 Top View Correct Incorrect...

Page 36: ...34 30 1 3 4 2 Ensu re the correct direction of air tu be C orrect I ncorrect...

Page 37: ...D19 D18x2 35 B6 P18 1 2 2 31 32 D10 1...

Page 38: ...36 33 34 PET Bottle Make sure air tube is installed at a right position as shown above If positioned wrong air tube may fail to pump Correct Incorrect Correct Incorrect...

Page 39: ...1 Scale 1 1 37 1 P18 D11 2 2 2 P2 35 36 P1 P1 Check if air tubes are clamped during assembly Pull the tube as shown above to make sure it is moving freely Be careful not to clamp the air tubes during...

Page 40: ...2 38 B9 P18x5 37 39 38 Make sure there is no oil on connector for assembly...

Page 41: ...B5 B5 39 B12 P18x5 P7 40 41 Correct Incorrect Correct Incorrect...

Page 42: ...1cm B11 40 P18x5 42 43...

Page 43: ...4 1 F i n i sh ed P 19 P 19 06 07 44...

Page 44: ...2 H o w T o P l a y 1 Sp in the rear wheel as below to release air com p letely 3 Pu m p ing as below f igu res 1 3 2 I n t h e b e g i n n i n g p u m p u p a t l e a s t 20 t i m e s t o s t a r t T...

Page 45: ...leaks from anywhere Check if air tubes are installed correctly Below marked positions to help you quick check the air tubes for exact assembly steps refer to page 4 How To Fit Air Tube Check if D9 A2...

Page 46: ...ghtly refer to page 8 step 5 1 5 Check if E2 A3 are loose refer to page 12 step 4 44 Check if P10 D16 are installed correctly refer to page 10 step 7 1 3 P13 B3 P14 E2 A3 A3 E2 D16 Red Cap Small P10 C...

Page 47: ...correct direction ref er to p age 22 st ep s 11 13 1 7 C heck if P17 is inst alled in the right direction ref er to p age 12 st ep 3 1 6 C heck if P9 O ring is se ated f lat ref er to p age 12 st ep...

Page 48: ...P10 R ed C ap Sm all C 5 2 T i p U se C 5 to adj u st if P10 was twist ed du ring asse m bly 46 C orrect I ncorrect C orrect I ncorrect B13 B13...

Page 49: ...r tubes are kinked or clamped during assembly Slightly pull the tube as shown below to make sure it is moving freely 3 2 Check if air tubes are clamped refer to Trouble Shooting 2 2 2 1 If air tubes a...

Page 50: ...48 Notes...

Page 51: ...49 Notes...

Page 52: ...der 3 years old No part of this book shall be reproduced by any means electronic photocopying or otherwise without written permission from the publisher Printed in Taiwan US Patent D762269 S Not respo...

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