408-1559
Rev
U
2
of 10
3.
CRIMPING PROCEDURE
Refer to Figure 3 to ensure that the correct tool and product combination is being used. Figure 3 also lists the
number of dots (or dots and rib) that appear embossed on a crimped product when it is crimped using the
correct tooling.
3.1.
PIDG and PLASTI-GRIP Terminal and Splice and PIDG FASTON Receptacle
1. Strip the wire to the dimension provided in Figure 3 being careful to avoid nicking or cutting the
conductor(s).
CAUTION
DO NOT use wire with nicked or missing conductor(s).
2. Open the tool jaws by closing the tool handles until the ratchet releases, then allow the handles to
open fully.
TOOL
PRODUCT
WIRE
PART
NO.
COLOR
CODE
DOT
CODE
DESCRIPTION
INSUL COLOR
SIZE RANGE
(AWG)
INSUL DIA
RANGE
STRIP LENGTH
TERMINAL
SPLICE
46121
169485
Red and
Yellow
1
PIDG Terminals and Splices
Yellow
26-22
---
4.0-4.8
[5/32-3/16]
4.4-5.2
[11/64-13/64]
PLASTI-GRIP Butt Splices
47304●
Yellow
---
PIDG Terminals
47907-1
Blue and
White
2
PIDG Terminals and Splices
Natural Translucent
24-20
---
4.8-6.6
[3/16-7/32]
5.6-6.4
[7/32-1/4]
PIDG Radiation Resistant
Terminals and Splices
Natural Translucent
with White Stripe
47386
47386-5
Red and
Yellow
1
PIDG Terminals
MS 25036-143 through -147
Yellow
26-24
---
5.2-6.0
[13/64-15/64]
---
PIDG Radiation Resistant
Terminals
MS 7928/4-143 through -147
Natural with Yellow
Stripe
47386
47386-5
Red and
Yellow
1
PIDG Terminals and Splices
Red
22-16
---
5.2-6.0
[13/64-15/64]
6.4-7.1
[1/4-9/32]
PLASTI-GRIP Terminals
PIDG Radiation Resistant
Terminals and Splices
Natural Translucent
with White Stripe
69151-1●
Red
---
PIDG Terminals and Splices
Red
22-16
---
5.2-6.0
[13/64-15/64]
6.4-7.1
[1/4-9/32]
PLASTI-GRIP Terminals
PIDG Radiation Resistant
Terminals and Splices
Natural Translucent
with White Stripe
69454
Red
1 Dot
1 Rib
PIDG Terminals and Splices
Red
22-18
---
5.2-6.0
[13/64-15/64]
6.4-7.1
[1/4-9/32]
PLASTI-GRIP Terminals
PIDG Radiation Resistant
Terminals and Splices
Natural Translucent
with White Stripe
47387
Blue and
Green
2
PIDG Terminals and Splices
PLASTI-GRIP Terminals
Blue
16-14
1.04-2.62
[.041-.103]
5.2-6.0
[13/64-15/64]
6.4-7.1
[1/4-9/32]
Green
20-16
HD
0.41-1.65
[.016-.065]
PIDG Radiation Resistant
Terminals and Splices
Natural Translucent
with Blue Stripe
16-14
---
20-16
HD
●Use Tight Insulation Support for Wires with Thin Wall Insulation
Figure 3
(cont’d)