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Customer Manual 

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© 2016 TE Connectivity Ltd. family of companies. 
All Rights Reserved. 
*Trademark  

TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks.  Other logos, product, and/or company names may be trademarks of their respective owners. 

PRODUCT INFORMATION 1-800-522-6752 

This controlled document is subject to change. 
For latest revision and Regional Customer Service, 
visit our website at 

www.te.com

409-10060

 

16 NOV 16  

 Rev D

 

SAFETY PRECAUTIONS 

 IMPORTANT SAFETY INFO 

 READ THIS FIRST! ................. 2

 

SAFETY PRECAUTIONS 

 AVOID INJURY 

 READ THIS FIRST! ...................................... 3

 

1. INTRODUCTION .................................................................................................................... 4

 

2. DESCRIPTION ....................................................................................................................... 5 

2.1. Battery Powered Pump (PN 1804116-1) ....................................................................... 5 

2.2. Battery Cartridge (PN 2844327-1) ................................................................................ 5 

2.3. Battery Charger (PN 2844328-[ ]) ................................................................................. 5 

2.4. Replacement Controller (PN 1804117-1) ...................................................................... 5 

3. OPERATING PRECAUTIONS ............................................................................................... 5 

3.1. Rechargeable Pump ..................................................................................................... 5 

3.2. Battery Cartridge and Pump .......................................................................................... 5 

3.3. Battery Cartridge ........................................................................................................... 6 

3.4. Battery Cartridge Charger ............................................................................................. 6 

4. OPERATION .......................................................................................................................... 6 

4.1. Battery Charging ........................................................................................................... 6 

4.2. Attaching the Battery Cartridge ..................................................................................... 7 

4.3. Attaching the Hydraulic Hose ........................................................................................ 7 

4.4. Attaching the Remote Control Cord .............................................................................. 8 

4.5. Controlling the Pump ..................................................................................................... 8 

4.6. Guide to Crimping Capacity .......................................................................................... 8 

5. MAINTENANCE AND INSPECTION...................................................................................... 9 

5.1. Before Storing the Pump ............................................................................................... 9 

5.2. Daily Maintenance ......................................................................................................... 9 

5.3. Semi-Annual Maintenance ............................................................................................ 9 

5.4. Oil Leaks ..................................................................................................................... 10 

6. TROUBLESHOOTING ......................................................................................................... 10 

7. REPLACEMENT AND REPAIR ........................................................................................... 11 

8. REVISION SUMMARY ......................................................................................................... 11  

 

 
Battery Powered Hydraulic Pump; 
Kit PN 1804111-[ ] 
for 6 AWG Wire 

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Summary of Contents for 1804116-1

Page 1: ...Battery Powered Pump PN 1804116 1 5 2 2 Battery Cartridge PN 2844327 1 5 2 3 Battery Charger PN 2844328 5 2 4 Replacement Controller PN 1804117 1 5 3 OPERATING PRECAUTIONS 5 3 1 Rechargeable Pump 5 3...

Page 2: ...battery into a pocket tool pouch or tool box with conductive objects Conductive objects may create a short circuit and damage the battery Do not place a battery on moist ground or grass Moisture may c...

Page 3: ...t Never insert hands into installed equipment Never wear loose clothing or jewelry that may catch in moving parts of the equipment Never alter modify or misuse the equipment SUPPORT CENTER CALL TOLL F...

Page 4: ...battery charger Pump Kit PN1804111 3 has a 220 Volt 50 Hz battery charger When reading this manual pay particular attention to DANGER CAUTION NOTE statements DANGER Denotes an imminent hazard which m...

Page 5: ...coupler has become dirty clean it carefully before connecting it engaging the coupler when foreign objects are present will damage the seals and lead to oil leakage from the connection Make sure the...

Page 6: ...al cartridges in succession Charge the batteries at an ambient temperature of 20 to 25 C 68 to 77 F charging time is approximately one hour Never short circuit the output terminals Do not expose charg...

Page 7: ...or two battery cartridges must be inserted into the cartridge slots since they are connected in series 4 3 Attaching the Hydraulic Hose 1 Attach the female coupler of the hydraulic tool to the male co...

Page 8: ...Figure 5 NOTE When hydraulic power reaches 68 95 MPa 10 000 psi the motor shuts off and compression is complete Figure 5 4 6 Guide to Crimping Capacity NOTE The following values are approximate and c...

Page 9: ...applicable add hydraulic oil If contamination of the oil is observed replace the hydraulic oil completely approximately one liter ConocoPhillips Super Hydraulic Oil MV32 is recommended NOTE Pump is sh...

Page 10: ...another type of oil is used Figure 7 6 TROUBLESHOOTING 1 Replace battery before considering other causes a Power to the pump is provided by the battery b Low battery power will not allow the pump to p...

Page 11: ...tery 2 Allow pump to cool Repair leak 3 Replenish hydraulic oil 4 Consult SUPPORT CENTER for repair service Piston does not retract to lowest position Defective circuit board Remote control connection...

Page 12: ...Mouser Electronics Authorized Distributor Click to View Pricing Inventory Delivery Lifecycle Information TE Connectivity 1804111 1...

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