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409- 10053

Rev H

8

of 8

6. SPARE PARTS

1. Battery: Part Number 1725839--1

2. 120 V Charger: Part Number 1725840--1
3. 220 V Charger: Part Number 1725840--2

7. TROUBLESHOOTING

(Figure 3)

Prior to beginning troubleshooting procedures, be sure the battery is operational.

1. Be sure that the battery is charged. Recheck the battery after several minutes to ensure that the

battery is holding its charge.

2. Use a nonflammable contact cleaner or pencil eraser to clean the the electrical contacts on the

battery and crimp tool.
3. Reinstall the battery and check the crimp tool again.

PROBLEM

PROBABLE CAUSE

REMEDY

Dirt, contaminants, etc, in ram area of tool.

Return tool to TE.

Tool is inoperative.

Crimp tool battery contacts damaged.

Reform the contacts.

Tool components are worn or damaged.

Return tool to TE.

Oil level is low.

Return tool to TE.

Dies stop during operation.

Air in the hydraulic system.

Pull the trigger and hold the retract button

simultaneously. Hold for approximately 10

seconds.

Crimp tool loses oil.

Damaged internal seal.

Return tool to TE.

Figure 3

8. RETURN/REPAIR

Order replacement parts through your TE Representative, or call 1.800.526.5142; or send a facsimile of your

purchase order to 1.717.986.7605; or write to:

CUSTOMER SERVICE (38--35)

TYCO ELECTRONICS CORPORATION

PO BOX 3608

HARRISBURG PA 17105--3608

9. REVISION SUMMARY

S

Updated document to corporate requirements

S

New logo

S

Added new information to Section 4, OPERATION

Summary of Contents for 1725837

Page 1: ...PARE PARTS 8 7 TROUBLESHOOTING 8 8 RETURN REPAIR 8 9 REVISION SUMMARY 8 Safeguards are designed into this application equipment to protect operators and maintenance personnel from most hazards during equipment operation However certain safety precautions must be taken by the operator and repair personnel to avoid personal injury as well as damage to the equipment For best results application equip...

Page 2: ...CAUTION DANGER This unit should only be used by trained competent personnel SAFETY PRECAUTIONS IMPORTANT SAFETY INFORMATION Read and understand the entire manual before using the equipment Always wear approved eye protection when using the equipment ...

Page 3: ...D NEVER insert hands into installed application equipment D NEVER alter modify or misuse the application equipment TOOLING ASSISTANCE CENTER CALL TOLL FREE 1 800 722 1111 CONTINENTAL UNITED STATES AND PUERTO RICO ONLY The Tooling Assistance Center offers a means of providing technical assistance when required In addition Field Service Specialists are available to provide assistance in the adjustme...

Page 4: ...OL with Battery Installed Length 356 mm 14 In Width 60 mm 2 3 8 In Depth 80 mm 3 1 8 In Mass Weight w Battery 1 5 kg 3 4 lb Sound Level 75 dBA at 1 Meter Vibration 2 5 m s2 Hydraulic Oil Shell Tellus T 15 CRIMPING CAPACITIES Maximum Crimping Force 15 6 kN 1 75 Tons Average Crimping Time 2 Seconds Average Crimps Per Charge Approximately 150 BATTERY Charging Voltage 9 6 V Charging Time 40 Min Figure...

Page 5: ...l The following inspection should be performed as a safeguard against potential problems generated in transit 1 In a well lighted area carefully uncrate the tool and inspect each component as it is removed from the crate 2 Thoroughly inspect each component for evidence of damage that may have occurred in transit If any of the components are damaged file a claim against the carrier and notify TE Co...

Page 6: ...r die in the moving jaw of the crimp head so that the largest anvil is facing inward 6 Insert the die retaining screw through the lower jaw and through the die Tighten the screw just enough to hold the die in place Do NOT tighten the screw completely at this time 7 Replace the battery and pulse the trigger to slowly close the crimp head making sure the anvils and indenters are properly aligned 8 W...

Page 7: ...DE Battery Powered Crimp Tool To operate the SDE Battery Powered Crimp Tool To avoid personal injury keep fingers clear of the crimping area 1 Insert the terminal into the dies 2 Depress the trigger to advance the moving jaw in order to hold the terminal in place Do NOT deform the terminal body 3 Place a pre stripped wire in the barrel of the terminal 4 Depress and hold the trigger to complete the...

Page 8: ...s etc in ram area of tool Return tool to TE Tool is inoperative Crimp tool battery contacts damaged Reform the contacts Tool components are worn or damaged Return tool to TE Oil level is low Return tool to TE Dies stop during operation Air in the hydraulic system Pull the trigger and hold the retract button simultaneously Hold for approximately 10 seconds Crimp tool loses oil Damaged internal seal...

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