background image

408-35226 

Rev

 A

 

of 8

 

1.

 

INTRODUCTION 

SDE-SA Commercial Hand Tool Assembly 2063626-1 for the AMP MCP 4.8 is the tool and die set shown in 
Figure 1. The tool consists of the SDE-SA Frame Assembly 9-1478240-0 (instruction sheet 

408-8851

) and the 

die assembly listed in Figure 1. This tool is used to crimp the terminal part numbers listed in Table 1. 

Table 1: Crimping specifications 

Crimp tooling 

Terminal P/N 

Cable 

Wire insulation mm [in.] 

SDE-SA tool 

Die assembly 

only 

Wire size  

mm

2

 [AWG] 

Number of 

conductors 

Diameter 

Strip length 

2063626-1 

2063626-2 

1241415 

2.50 [13] 

2.20-3.0 [.087-.118] 

4.4-5.0 [.173--.197] 

1241417 

4.0 [11] 

3.40-3.70 [.134-.146] 

4.7-5.3 [.185-.209] 

1241415 

1.50 [15] 

2.20-3.0 [.087-.118] 

4.4-5.0 [.173--.197] 

NOTE 

Dimensions in this instruction sheet are in millimeters with [inches in brackets]. Figures are for reference only and are not 
drawn to scale. 

Read these instructions thoroughly before crimping connectors. 

2.

 

DESCRIPTION 

The tool frame features two jaws, a handle, a ratchet adjustment wheel, and an emergency ratchet release. 
Each die set consists of a crimper (upper die) and an anvil (lower die). The tool frame holds a die assembly 
with three crimping chambers (see Figure 1). Die-retaining pins and screws are used to secure the dies in the 
tool frame. 

The tool features a ratchet and an adjustment wheel with a range of settings. The ratchet ensures that the tool 
has completed the cycle and does not release until the handles have been 

fully

 closed, unless the emergency 

ratchet release is rotated to manually release the ratchet. The adjustment wheel controls the amount of handle 
pressure exerted on the dies during the crimping procedure. 

CAUTION 

The dies bottom before the ratchet releases. This feature ensures maximum tensile performance of the crimp. 

Do not

 re-

adjust the ratchet unless you have verified that the crimp height is incorrect (see section 8, ADJUSTING THE RATCHET). 

 

 

Summary of Contents for SDE-SA PN 2063626-1

Page 1: ...wide selection of powered application equipment is available for extended use production operations The SDE SA hand tool is a commercial grade tool Product crimped with this tool meets the wire barre...

Page 2: ...ale Read these instructions thoroughly before crimping connectors 2 DESCRIPTION The tool frame features two jaws a handle a ratchet adjustment wheel and an emergency ratchet release Each die set consi...

Page 3: ...Tighten the screw just enough to hold the die in place Do not tighten the screw completely 9 Carefully close the tool handles making sure the anvil and crimper align properly Continue closing the tool...

Page 4: ...contact through the front of the tool and into the appropriate crimp section 6 Position the contact so that the U of the wire barrel faces the top of the tool 7 Place the contact up into the nest so t...

Page 5: ...cator assembly 3 Place a contact with wire into the proper nest and close the handles until the ratchet reaches the sixth click or until the contact support touches the contact 4 Move the contact supp...

Page 6: ...y 3 Using a crimp height comparator measure the wire barrel crimp height listed in Table 2 If the crimp height conforms to that shown in the table the tool is considered dimensionally correct If not a...

Page 7: ...lock screw Figure 5 2 Rotate the adjustment wheel If the crimp height is larger than recommended rotate the adjustment wheel counter clockwise to a higher setting If the crimp height is smaller than r...

Page 8: ...ke sure that the die retaining screws are properly secured Inspect the crimping chambers of the die assembly for flattened chipped worn or broken areas If damage or abnormal wear is evident replace th...

Reviews: