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5.

 

INSPECTING THE CRIMP HEIGHT 

Crimp height inspection is performed using a micrometer with a modified anvil, commonly referred to as a 
crimp-height comparator. TE Connectivity does not manufacture or market crimp height comparators. Detailed 
information on obtaining and using crimp-height comparators can be found in Instruction Shee

408-7424

. 

1.  Refer to Table 1 and select a wire (maximum size) for each crimp section listed. 

2.  Refer to Section 4, CRIMPING, and crimp the contacts accordingly. 

3.  Using a crimp height comparator, measure the wire barrel crimp height listed in Table 2, Table 3, o

Table 4. 

 

If the crimp height conforms to that shown in the table, the tool is considered dimensionally correct. 

 

If not, the tool must be adjusted. Refer to Section 6, ADJUSTING THE RATCHET. 

CAUTION 

Do not use damaged product. If a damaged contact is evident, replace it. Do not re-terminate contacts.

 

Figure 9: Crimp height

 

 

Modified anvil 

Position point on center of wire barrel opposite seam 

Crimp height (see 

Error! Reference source not f

ound.

 

 

 

Summary of Contents for MATE-AX 2335280-1

Page 1: ...ct crimped with this tool meets the wire barrel crimp height requirement for hand tools in the appropriate 114 application specification but might not comply with other feature parameters of the speci...

Page 2: ...ne or more crimping chambers Figure 2 Die retaining pins and die retaining screws are used to secure the dies in the tool frame The tool features a ratchet and an adjustment wheel with a range of sett...

Page 3: ...gh the crimper dies Tighten the screw just enough to hold the die in place Do not tighten the screw completely 8 Carefully close the tool handles making sure the anvil and crimper align properly Conti...

Page 4: ...size for the application 2 Strip the cable jacket to the specified length in TE Specification 114 94413 Do not nick or cut braid strands 3 Select the applicable contact and identify the appropriate cr...

Page 5: ...ce fully cycle the tool until the ratchet releases and allows the handles to fully open CAUTION Make sure that both sides of the wire barrel are started evenly into the crimping section Do not attempt...

Page 6: ...ear and advance to center the ferrule over the anvil The floating shear has a ball detent to assist positioning the ferrule Figure 5 Figure 5 Centering the ferrule 1 Floating shear 2 Ball detent 3 Pos...

Page 7: ...03 2335280 2 2298496 1 socket 2298508 1 pin RG174 0 53 0 02 4 3 Outer contact tools NOTE The tool is provided with a crimp adjustment feature Initially the crimp height should be verified as specified...

Page 8: ...wire barrel are started evenly into the crimping section Do not attempt to crimp an improperly positioned contact 6 Remove the crimper contact and inspect according to TE Specification 114 94413 secti...

Page 9: ...crimp section listed 2 Refer to Section 4 CRIMPING and crimp the contacts accordingly 3 Using a crimp height comparator measure the wire barrel crimp height listed in Table 2 Table 3 or Table 4 If th...

Page 10: ...m to the recommended crimp height replace the tool or die set See Section 8 REPLACEMENT AND REPAIR Figure 10 Ratchet adjustment 1 Adjustment screw 2 Ratchet adjustment wheel 7 MAINTENANCE AND INSPECTI...

Page 11: ...u can also order parts by any of the following methods Go to TE com and click the Shop TE link at the top of the page Call 800 522 6752 Write to CUSTOMER SERVICE 038 035 TE CONNECTIVITY CORPORATION PO...

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