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409-35018 

Rev A 

of 15 

Also, pay particular attention to the following safety precautions: 

Always wear approved eye protection while operating equipment. 

Always wear appropriate ear protection while using equipment. 

Always disconnect the air and lockout the tool when not in use or when head or tool holder is detached. 

Reasons for reissue of this document are provided in Section 10, REVISION SUMMARY. 

NOTE 

Dimensions in this customer manual are in metric units [with U.S. customary units in brackets]. Figures are not drawn to scale. 

DANGER 

This power unit should only be operated by trained personnel. 

DANGER 

If not using quick-disconnect fittings to connect the tool to the air supply, other means must be provided to easily disconnect 
the tool from the air supply. 

The HDP-400 Power Crimp Tool (TE PN 1606312-1) is a precision, pneumatic, full-cycling tool capable of 
producing four-indent crimps on pin and socket type solid contacts, both HD and CE style, size 20 thru 4. This 
is accomplished by changing out the die assembly and locators in accordance with factory specifications. The 
HDP-400 is foot-controlled. 

Power requirements: 

 

Air supply:

 620-827 kPa (90-120 PSI) 

 

Electrical:

 120V, 8 W 

 

 

Summary of Contents for HDP-400

Page 1: ...on and Regional Customer Service visit our website at www te com Customer Manual 409 35018 17 FEB 21 Rev A SAFETY PRECAUTIONS AVOID INJURY READ THIS FIRST 2 1 INTRODUCTION 3 2 SETUP 5 2 1 AIR SUPPLY S...

Page 2: ...ands into installed equipment Never wear loose clothing or jewelry that may catch in moving parts of the equipment Never alter modify or misuse the equipment SUPPORT CENTER CALL TOLL FREE 1 800 522 67...

Page 3: ...o 110V or 240V supply 6 Air exhaust 1 INTRODUCTION When reading this manual pay particular attention to DANGER CAUTION and NOTE statements DANGER Denotes an imminent hazard that may result in moderate...

Page 4: ...brackets Figures are not drawn to scale DANGER This power unit should only be operated by trained personnel DANGER If not using quick disconnect fittings to connect the tool to the air supply other me...

Page 5: ...ntact the factory for assistance The tool is operated with a foot control pedal P N 104 which is an optional purchase Setting the tool up for operation consists of the following 1 Connect the air supp...

Page 6: ...not turn on the air pressure before calibrating the dies see Section 2 5 The air inlet port in front of the handle Figure 2 is tapped to accommodate 6 35 mm in NPT fittings Direct pipe threaded fittin...

Page 7: ...409 35018 Rev A 7 of 15 The air hose must be connected to the port in the center of the cylinder Figure 3 Figure 3 Connecting the air hose...

Page 8: ...locator can be installed To install the locator complete the following steps 1 Remove the open ended cover on the front of the tool housing 2 Insert the contact locator into the retainer Figure 4 The...

Page 9: ...bly must sit flat on the retainer face NOTE Expect to feel some resistance when the four drive arms come into contact with the indenters 3 Replace the open ended cover on the housing Ensure that the o...

Page 10: ...ontact is crimped This prevents excessive side load from being applied to the side of the indenters reduces wear and prevents the contact from bending Install the cover nut with fingertip pressure onl...

Page 11: ...y 400 414DA 16N 048 has a nominal shut height of 1 22 mm 048 in The GO dimension for this die is 1 09 mm 043 in 1 22 minus 0 13 mm 048 minus 005 in The NO GO is 1 27 mm 050 in 1 22 plus 0 05 mm 048 pl...

Page 12: ...following steps 1 Select the proper NO GO and GO gage for the die assembly that is in the tool 2 Depress and hold the gage button on the air inlet side of the tool Figure 8 which causes the tool to ac...

Page 13: ...e no go gage enters freely into the die this indicates wear to the indenters or less probable wear to the drive arms Confirm that the tool is within specification see section 4 NOTE The indenters are...

Page 14: ...Information Drawing 4025 003 0000 for CE series contacts Correctly stripped wire should show no signs of insulation tearing or stretching or conductor strand damage Conductor strands should be visibl...

Page 15: ...the lifetime of the tool If it becomes necessary to lubricate the tool Dow Corning DC 55 O Ring lubricant is recommended 6 REPLACEMENT AND REPAIR To obtain replacement parts refer to the applicable i...

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