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408-2710 

Rev

 H

 

of 10

 

6.4.

 

Gaging the crimping die closure 

This procedure requires the use of a plug gage (Figure 7) conforming to the dimensions listed in Table 6. T
Connectivity does not manufacture or market these gages. For information regarding the use of a plug gage, 
refer to instruction shee

408-7424

. 

Figure 7: Recommended plug gage design 

 

GO diameter 

NO GO diameter 

Wire barrel crimping chamber 

GO element 

NO GO element 

Table 6: Gage diameters 

Crimping die 

part number 

GO diameter 

NO GO diameter 

68361-1 

7.544 - 7.551 [.2970 - .2973] 

7.795 - 7.798 [.3069 - .3070] 

68253-1 

8.509 - 8.517 [.3350 - .3353] 

8.760 - 8.763 [.3449 - .3450] 

59867-1 

9.576 - 9.583 [.3770 - .3773] 

9.827 - 9.830 [.3869 - .3870] 

68304-1 

10.490 - 10.498 [.4130 - .4133] 

10.742 - 10.744 [.4229 - .4230] 

 

 

 

Summary of Contents for AMPOWER 68361-1

Page 1: ...our website at www te com 408 2710 18 NOV 2022 Rev H 1 INTRODUCTION AMPOWER Crimping Die Assemblies 68361 1 68253 1 68304 1 and 59867 1 shown in Figure 1 are designed for use in DYNA CRIMP Crimping H...

Page 2: ...8 1 625 Height 73 76 2 904 Each die assembly when installed in the crimping head crimps AMPOWER Quick Disconnect Terminals onto standard wire sizes as listed in Table 3 These instructions provide spec...

Page 3: ...avoid injury while operating the power unit exercise caution when holding terminals or wires near the crimping area 1 Select a wire of the correct size and insulation diameter for the terminal see Tab...

Page 4: ...inst locator 2 Quick disconnect pins must be on this side of locator 3 Moving die 4 While holding the terminal in position activate the power unit so that the moving die advances just enough to hold t...

Page 5: ...mped on terminal and CMA of wire 2 Crimp is located on wire barrel as shown Table 4 3 Insulation enters insulation barrel 4 Distance from edge of terminal feature to center of crimp Table 4 5 Vertical...

Page 6: ...6 35 to 6 48 mm 250 to 255 in At least 2 00 mm 079 in of slot flat must exist If the slot is spread open too far you can correct this by squeezing it in a vise Figure 6 Reasons to reject a crimp 1 Ex...

Page 7: ...ly production Daily Daily occasional Weekly Weekly Monthly Before using the dies wipe off excess oil particularly from the crimping area Oil transferred from the crimping area onto terminations can af...

Page 8: ...lug gage refer to instruction sheet 408 7424 Figure 7 Recommended plug gage design 1 GO diameter 2 NO GO diameter 3 Wire barrel crimping chamber 4 GO element 5 NO GO element Table 6 Gage diameters Cri...

Page 9: ...ping chamber The GO element must pass completely through the crimping chamber 5 Gage the wire barrel crimping chamber with the NO GO element in the same manner as step 4 The NO GO element can start en...

Page 10: ...e to CUSTOMER SERVICE 038 035 TE CONNECTIVITY CORPORATION PO BOX 3608 HARRISBURG PA 17105 3608 For customer repair services call 800 522 6752 Figure 9 Replacement parts Table 7 Die set and component p...

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