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408-2710 

Rev

 H

 

10 

of 10

 

7.

 

REPLACEMENT AND REPAIR 

Due to the precision design, it is important that no parts of these dies be interchanged except those 
replacement parts listed in Table 7. Any other parts should be replaced only by TE to ensure quality and 
reliability of the tool. Order replacement parts through your TE representative. You can also order parts by any 
of the following methods: 

 

Go t

TE.com

 and click the 

Shop TE

 link at the top of the page. 

 

Call 800-522-6752. 

 

Write to: 

CUSTOMER SERVICE (038-035) 
TE CONNECTIVITY CORPORATION 
PO BOX 3608 
HARRISBURG PA 17105-3608 

For customer repair services, call 800-522-6752. 

Figure 9: Replacement parts 

 

Table 7: Die set and component part numbers 

Item 

Part number 

Description 

Quantity per 

assembly 

Die set 

68253-1 

Die set 

68304-1 

Die set 

68361-1 

Die set 

59867-1 

308265-1 

308265-2 

308265-3 

308265-4 

Stationary die 

308264-1 

308264-2 

308264-3 

308264-4 

Moving die 

2-21000-7 

Socket head cap screw 8-32 x .500 L 

308266-1 

Cover stop 

311476-1 

Locator stop 

8.

 

REVISION SUMMARY 

Since the last revision of this document, the following changes were made: 

 

Corrected errors in Table 3 

 

Reformatted and edited 

Summary of Contents for AMPOWER 68361-1

Page 1: ...our website at www te com 408 2710 18 NOV 2022 Rev H 1 INTRODUCTION AMPOWER Crimping Die Assemblies 68361 1 68253 1 68304 1 and 59867 1 shown in Figure 1 are designed for use in DYNA CRIMP Crimping H...

Page 2: ...8 1 625 Height 73 76 2 904 Each die assembly when installed in the crimping head crimps AMPOWER Quick Disconnect Terminals onto standard wire sizes as listed in Table 3 These instructions provide spec...

Page 3: ...avoid injury while operating the power unit exercise caution when holding terminals or wires near the crimping area 1 Select a wire of the correct size and insulation diameter for the terminal see Tab...

Page 4: ...inst locator 2 Quick disconnect pins must be on this side of locator 3 Moving die 4 While holding the terminal in position activate the power unit so that the moving die advances just enough to hold t...

Page 5: ...mped on terminal and CMA of wire 2 Crimp is located on wire barrel as shown Table 4 3 Insulation enters insulation barrel 4 Distance from edge of terminal feature to center of crimp Table 4 5 Vertical...

Page 6: ...6 35 to 6 48 mm 250 to 255 in At least 2 00 mm 079 in of slot flat must exist If the slot is spread open too far you can correct this by squeezing it in a vise Figure 6 Reasons to reject a crimp 1 Ex...

Page 7: ...ly production Daily Daily occasional Weekly Weekly Monthly Before using the dies wipe off excess oil particularly from the crimping area Oil transferred from the crimping area onto terminations can af...

Page 8: ...lug gage refer to instruction sheet 408 7424 Figure 7 Recommended plug gage design 1 GO diameter 2 NO GO diameter 3 Wire barrel crimping chamber 4 GO element 5 NO GO element Table 6 Gage diameters Cri...

Page 9: ...ping chamber The GO element must pass completely through the crimping chamber 5 Gage the wire barrel crimping chamber with the NO GO element in the same manner as step 4 The NO GO element can start en...

Page 10: ...e to CUSTOMER SERVICE 038 035 TE CONNECTIVITY CORPORATION PO BOX 3608 HARRISBURG PA 17105 3608 For customer repair services call 800 522 6752 Figure 9 Replacement parts Table 7 Die set and component p...

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