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408-9535 

Rev D

  

of 6

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Figure 3 

2.  Loosen setscrew in yoke.  Refer to die set instructions and insert stationary (upper) die which includes 

the nest area into well of yoke. 

Tighten setscrew. 

3.  Activate power unit to advance ram until setscrew is visible (about 12.7 mm [.50 in.]). 

Loosen setscrew. 

4.  Insert moving (lower) die (which serves as the indenter) into ram well, making sure that moving die is 

properly oriented to mate with stationary die. 

Tighten setscrew. 

5.  Close yoke and secure with latch pin. 

6.  Slowly close dies to ensure proper alignment 

7.  Complete the cycle and return the ram to the DOWN position 

CAUTION 

ALWAYS ensure that latch pin is fully inserted or damage may occur to yoke, dies, or latch pin. 

5.

 

CRIMPING PROCEDURE 

The following crimping procedure provides general information.  Refer to instructions packaged with individual 
die sets for specific products, wire sizes, strip dimensions, positioning of terminals and splices in the dies, and 
crimping procedures. 

DANGER 

To prevent personal injury when operating the power unit, exercise caution while holding terminals, splices or wire near 
crimping area. 

CAUTION 

Never operate the power unit without having a crimping head attached to the handle control or crimping head coupling. 

1.  Insert terminal or splice in the stationary (upper) die in accordance with instructions packaged with the 

dies.  Verify the latch pin is secure before activating the power unit. 

2.  Slowly advance moving (lower) die with short, quick strokes until terminal or splice is secure. 

3.  Insert the stripped wire.    

 

Summary of Contents for 58422-1

Page 1: ...pplication procedures Products Crimped AMPLI BOND and PLASTI GRIP Terminals TERMINYL Terminals and Splices Pre Insulated AMPOWER Terminals Pre Insulated Nylon Heavy Duty Terminals COPALUM Sealed Terminals and Splices Figure 2 This crimping heads are designed for two DYNA CRIMP tools either Hydraulic Hand Pump 314979 1 described in Customer Manual 409 5860 or Hydraulic Power Unit 69120 described in...

Page 2: ...ed as follows DANGER Verify that the hydraulic pressure to hose or handle control is released and that power supply is disconnected from electric power unit if applicable NOTE If a coupling component for the hose assembly is packaged inside the quick connect disconnect coupler on the head it is to be used to replace the coupling on a hose assembly not equipped with a quick connect disconnect coupl...

Page 3: ...may occur to yoke dies or latch pin 5 CRIMPING PROCEDURE The following crimping procedure provides general information Refer to instructions packaged with individual die sets for specific products wire sizes strip dimensions positioning of terminals and splices in the dies and crimping procedures DANGER To prevent personal injury when operating the power unit exercise caution while holding termina...

Page 4: ...epends upon the following care amount of use and handling of the head type and size of products crimped degree of operator skill and environmental conditions 6 1 Cleaning Remove accumulations of dirt and grease on the crimping head especially in areas where dies are installed and terminals are crimped Clean the entire head frequently with a clean lint free cloth 6 2 Visual Inspection Refer to Figu...

Page 5: ...turns to the DOWN position the trouble is NOT in the crimping head If ram does not return ensure the coupler is fully engaged If coupler is engaged and ram still does not go DOWN return the crimping head for repairs With Hydraulic Hand Pump 314979 1 With power unit activated turn the HOLD RETURN lever to the RETURN position If the ram fails to return to the START or DOWN position return the crimpi...

Page 6: ...escription Quantity Per Head 1 311471 1 Coupler Quick Connect Disconnect 1 2 306209 8 Pin Removable Latch 1 3 8 59558 5 Pin Pivot 1 4 1 21045 1 Ring Retaining 1 5 4 21012 0 Setscrew 3 6 4 23147 7 Spring Compression 1 7 1 21919 6 Pin Dowel 1 Figure 5 ...

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