Instruction Sheet
1
of 6
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PRODUCT INFORMATION 1-800-522-6752
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30 MAY 17 REV D
Figure 1
1.
INTRODUCTION
This instruction sheet covers application, inspection and maintenance procedures for Crimping Heads 58422-1
and 2161730-1
1
shown typically in Figure 1. The crimping heads use interchangeable crimping dies used to
crimp a variety of heavy-duty terminals and splices for large wire sizes (Size 8 thru 4/0 AWG) as listed in Figure
2. This instruction sheet provides general information for the insertion of dies and the crimping procedure.
Always refer to the instructions packaged with specific die sets for compatible products, wire ranges, strip
dimensions, and application procedures.
Products Crimped
AMPLI-BOND* and PLASTI-GRIP* Terminals
TERMINYL* Terminals and Splices
Pre-Insulated AMPOWER* Terminals
Pre-Insulated Nylon Heavy Duty Terminals
COPALUM* Sealed Terminals and Splices
Figure 2
This crimping heads are designed for two DYNA-CRIMP* tools: either Hydraulic Hand Pump 314979-1
described in Customer Manual
; or Hydraulic Power Unit 69120-[ ] described in Customer Manual
Warning
: To avoid personal injury and potential damage to the crimp head, TE Connectivity (TE) requires the
crimp head to operate at 8,000 to 8,400 PSI [552 to 579 bar]. TE recommends using 8,200 PSI [565 bar] TE
Hydraulic Pumps as other manufacturers’ pumps may apply insufficient pressure (resulting in an inadequate
crimp) or excessive pressure (resulting in failure of the head). Additionally, the TE pump must be used to
maintain CE certification; if
using other manufacturers’ pumps
, the user is responsible for self-certification.
Read these instructions and other applicable references carefully before proceeding.
1
Part Number 2161730-1 is a special version of PN 58422-1, with an extended stroke for terminating sealed COPALUM quick-termination connectors.
Hydraulic Crimping Heads
58422-1 and 2161730-1
